Flexible Printed Circuit Board Guide for Stable Hinge Connection

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Solution Overview

Problem

Existing electronic devices with flexible displays face challenges in maintaining a stable connecting assembly when the device is repeatedly transitioned between open and closed states, leading to potential damage from repetitive movement.

Innovation Solution

The electronic device incorporates a flexible printed circuit board (FPCB) with a third part that includes both rigid and flexible areas, and a guide coupled to the rigid area, allowing the FPCB to change shape between a folded and unfolded form, while the guide maintains a constant radius of curvature, thereby reducing stress on the connecting assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the FPCB is made fully flexible to allow repeated folding, then the device can transition between open and closed states, but the connecting assembly becomes unstable and prone to damage from repetitive movement

Engineering Contradiction:
Improveflexibility of FPCBVSAvoidstability of connecting assembly
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The FPCB is divided into three distinct parts: a first part, a second part, and a third part. The third part is further segmented into a rigid area and a flexible area. This segmentation allows different regions to serve different functions - the flexible areas enable folding while the rigid area provides structural stability when coupled with the guide.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the FPCB are given different mechanical properties. The first and second parts are flexible to allow folding, while the third part contains a rigid area that provides structural support. The guide is coupled to this rigid area to maintain a constant radius of curvature during folding, reducing stress on the connecting assembly.

Inventive Principle:
Principle #3Local quality

2Reliability

If the FPCB is made rigid to maintain stable connection, then the connecting assembly remains stable, but the device cannot transition between open and closed states

Engineering Contradiction:
Improvestability of connecting assemblyVSAvoidflexibility of FPCB
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The FPCB is divided into three distinct parts: a first part, a second part, and a third part. The third part is further segmented into a rigid area and a flexible area. This segmentation allows different regions to serve different functions - the flexible areas enable folding while the rigid area provides structural stability when coupled with the guide.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the FPCB are given different mechanical properties. The first and second parts are flexible to allow folding, while the third part contains a rigid area that provides structural support. The guide is coupled to this rigid area to maintain a constant radius of curvature during folding, reducing stress on the connecting assembly.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If the guide is coupled to the flexible area of the FPCB, then the FPCB can fold freely, but the radius of curvature varies causing stress and potential damage

Engineering Contradiction:
Improveflexibility of FPCBVSAvoidstress on connecting assembly
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

Different regions of the FPCB are given different mechanical properties. The first and second parts are flexible to allow folding, while the third part contains a rigid area that provides structural support. The guide is coupled to this rigid area to maintain a constant radius of curvature during folding, reducing stress on the connecting assembly.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The guide is designed to maintain a constant radius of curvature during the folding process. By coupling the guide to the rigid area of the third part, the FPCB follows a controlled curved path when folded, preventing stress concentration and potential damage to the connecting assembly.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS12317418B2Connecting assembly comprising flexible printed circuit board and electronic device including the same
Publication Date: 2025.05.27 SAMSUNG ELECTRONICS CO LTD
  • US12317418B2 patent drawing
  • US12317418B2 patent drawing
  • US12317418B2 patent drawing

AI summary

An electronic device is disclosed. The electronic device includes: a flexible printed circuit board configured to connect a first printed circuit board and a second printed circuit board and including a rigid area and a flexible area, and a guide at least partially coupled to the rigid area, and located inside the flexible printed circuit board.