Flexible Circuit Board Stress Distribution via Segmented Bent Patterns

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Solution Overview

Problem

Flexible circuit boards used in COF modules are prone to cracking and short circuits due to stress when bent, which deteriorates their electrical characteristics and reliability.

Innovation Solution

A flexible circuit board design with a substrate and circuit patterns featuring increased side surface lengths, specifically a sum of 90 μm or more for pattern parts with minimum length, and strategically placed bent portions to distribute stress and prevent short circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the flexible circuit board is bent to enable flexible display applications, then the device achieves flexibility and compactness, but cracks occur in the circuit pattern and electrical characteristics deteriorate

Engineering Contradiction:
ImproveflexibilityVSAvoidelectrical characteristics
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The circuit pattern is divided into multiple pattern parts with different lengths. The longest pattern part includes first and second bent portions that are segmented along its length, while shorter pattern parts have fewer or no bent portions. This segmentation allows different regions to experience and distribute bending stress differently, preventing crack propagation throughout the entire circuit pattern while maintaining electrical connectivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the circuit pattern are given different structural characteristics. The longest pattern part includes additional bent portions at specific locations to distribute stress locally, while shorter pattern parts maintain simpler structures. This local differentiation ensures that stress concentration is managed where needed without compromising the overall electrical performance or requiring uniform structural modifications across all pattern parts.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the circuit pattern is designed with fine pitch for high resolution display, then the display resolution is improved, but the circuit pattern becomes more susceptible to cracking and separation under bending stress

Engineering Contradiction:
Improvedisplay resolutionVSAvoidcircuit pattern integrity
Core Design Contradiction:
Measurement precisionVSStrength

Solution Approach 1:

The fine-pitch circuit pattern is segmented into multiple pattern parts with different lengths. The longest pattern part includes first and second bent portions that segment the continuous structure, creating multiple stress distribution points. This segmentation prevents crack propagation through the entire fine-pitch pattern while maintaining the high resolution characteristics enabled by the fine pitch design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution adds a dimensional aspect by introducing bent portions at specific locations along the length of the longest pattern part. This creates a three-dimensional structure with multiple levels of stress distribution, allowing the circuit pattern to accommodate bending forces without compromising the fine-pitch trace integrity or display resolution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250106988A1Flexible circuit board, COF module, and electronic device comprising same
Publication Date: 2025.03.27 LG INNOTEK CO LTD
  • US20250106988A1 patent drawing
  • US20250106988A1 patent drawing
  • US20250106988A1 patent drawing

AI summary

A flexible circuit board according to an embodiment includes a substrate; a circuit pattern disposed on the substrate; a protective layer on the circuit pattern, wherein the circuit pattern includes a plurality of first circuit patterns and a plurality of second circuit patterns, wherein the plurality of first circuit patterns include a first pattern part and a second pattern part having a minimum length among the plurality of first circuit patterns, wherein the first pattern part includes a first side surface and a second side surface, wherein the first pattern part includes a first bent portion and a second bent portion, and wherein a sum of a length of the first side surface between the first bent portion and the second bent portion and a length of the second side surface between the first bent portion and the second bent portion is 90 μm or more.