Flexible Circuit Pad Width Gradient for Display Bonding Alignment
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
In display apparatuses, the bonding process between flexible circuit boards and display panels using anisotropic conductive films can lead to misalignment due to thermal compression, affecting electrical coupling performance.
Innovation Solution
The design incorporates a flexible circuit board with alternating substrate pads and display pads, where the width and spacing of these pads increase symmetrically away from the central axis, ensuring proper alignment and overlap areas decrease, compensated by increasing substrate pad widths, thus minimizing misalignment during thermal compression.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If the bonding process uses thermal compression to bond flexible circuit board to display panel, then bonding strength is improved, but misalignment occurs between substrate pads and display pads
Solution Approach 1:
The patent applies local quality by creating different width characteristics at different locations of the substrate pads. Specifically, the substrate pads have wider widths at their outer edges compared to their inner edges, with the width varying gradually across the pad surface. This local variation in width compensates for thermal compression-induced misalignment, ensuring that the overlap area between substrate pads and display pads remains optimal throughout the bonding process.
Solution Approach 2:
The patent implements parameter changes by modifying the width parameter of substrate pads across different regions. The width of substrate pads is designed to increase from the inner edge to the outer edge, creating a gradient width profile. This parameter variation allows the bonding structure to accommodate thermal compression effects while maintaining proper alignment and electrical coupling between the flexible circuit board and display panel.
2Ease of manufacture
If uniform substrate pad widths are used, then manufacturing simplicity is maintained, but alignment compensation under thermal compression is insufficient
Solution Approach 1:
The patent applies local quality by creating different width characteristics at different locations of the substrate pads. Specifically, the substrate pads have wider widths at their outer edges compared to their inner edges, with the width varying gradually across the pad surface. This local variation in width compensates for thermal compression-induced misalignment, ensuring that the overlap area between substrate pads and display pads remains optimal throughout the bonding process.
Solution Approach 2:
The patent employs asymmetry by designing substrate pads with non-uniform width distribution. Rather than using symmetric uniform widths, the pads feature asymmetric width profiles where the outer portions are wider than the inner portions. This asymmetric design specifically addresses the asymmetric nature of thermal compression effects, providing better alignment compensation while maintaining manufacturing feasibility through standard photolithography processes.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration enhances electrical coupling performance by maintaining alignment and reducing overlap area discrepancies, improving the bonding process and overall display apparatus functionality.
Implementation Method 1
the bonding process between flexible circuit boards and display panels using anisotropic conductive films can lead to misalignment due to thermal compression
Data Source
AI summary
A display apparatus includes a flexible circuit board including a plurality of first substrate pads and a plurality of second substrate pads, a main circuit board connected to the flexible circuit board, and a display panel including a plurality of first display pads and a plurality of second display pads, where the plurality of first display pads is connected to the main circuit board through the flexible circuit board and each of the plurality of first display pads at least partially overlaps corresponding substrate pad of the plurality of first substrate pads, respectively, and each of the plurality of second display pads at least partially overlaps corresponding substrate pad of the plurality of second substrate pads, respectively.


