Flexible Connector Signal Boosting for Portable Devices

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Solution Overview

Problem

Portable computing devices face signal degradation issues when high-speed signals travel long distances between internal components, which existing technologies struggle to mitigate due to packaging and engineering constraints preventing the integration of signal boosting components.

Innovation Solution

A flexible connector assembly with a substrate featuring a power layer and data layer, separated at a bend region to accommodate motion, and surface-mounted circuitry for signal boosting, including a shield to prevent electromagnetic interference, allowing the flexible connector to extend over greater distances while maintaining signal integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If signal boosting components are integrated within the first or second component, then signal degradation is mitigated, but packaging or engineering constraints prevent integration

Engineering Contradiction:
Improvesignal integrityVSAvoidpackaging constraints
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A flexible circuit board is introduced as an intermediary component between the first and second components. This flexible PCB carries signal boosting components (such as repeaters or amplifiers) that actively compensate for signal degradation during transmission, while maintaining the spatial separation of the main components and avoiding integration packaging constraints.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system is segmented into distinct functional modules: the first component, the second component, and the flexible circuit board with signal boosting components. This segmentation allows each component to be optimized independently, placing signal boosting functionality on the flexible PCB rather than integrating it into the main components, thereby avoiding packaging constraints.

Inventive Principle:
Principle #1Segmentation

2Length of stationary object

If the flexible connector extends over greater distances, then connectivity between components is enhanced, but signal degradation increases

Engineering Contradiction:
Improveconnector lengthVSAvoidsignal strength
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

Signal boosting components are positioned along the flexible circuit board to proactively amplify signals before they degrade completely. This preliminary action of signal reinforcement compensates for the extended transmission distance, allowing the connector to span greater distances while maintaining signal integrity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The electrical parameters of the signal are dynamically adjusted through signal boosting components that amplify and recondition the signal. This changes the signal parameters (voltage, current) to compensate for attenuation over long distances, enabling reliable communication across extended connector lengths.

Inventive Principle:
Principle #35Parameter changes

3Extent of automation

If circuitry is mounted on the flexible substrate, then signal processing capability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvesignal processing capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Extent of automationVSEase of manufacture

Solution Approach 1:

Circuitry is mounted on a flexible printed circuit board, which combines the thin-film flexibility needed for portable devices with standardized PCB manufacturing processes. This approach enables signal processing capability through surface-mounted components while utilizing well-established flexible PCB fabrication techniques, balancing manufacturing complexity with functional capability.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS9955570B2Features of a flexible connector in a portable computing device
Publication Date: 2018.04.24 APPLE INC
  • US9955570B2 patent drawing
  • US9955570B2 patent drawing
  • US9955570B2 patent drawing

AI summary

The subject matter of this disclosure relates to a flexible circuit for carrying a signal between electrical components that includes boosting circuitry for mitigating the effects of signal degradation. More particularly the flexible circuit can carry a signal between a main logic board and an input/output board supporting input/output ports of a portable electronic device. The flexible circuit can be configured with bends in order to meet packaging constraints such as avoiding contact with components obstructing a direct path between connectors of the electrical components. Additional bends can also be included in the flexible that facilitate the assembly of the portable electronic device.