Flexible Display Organic Layer Recess Design
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Solution Overview
Problem
Flexible display panels face issues with tensile stress during folding, leading to potential detachment, cracking, and line disconnection, which affect their normal operation and service life due to the lack of effective stress management and bending resistance.
Innovation Solution
A flexible display panel design featuring an inorganic layer with recessed regions and a concave surface organic layer, where the organic layer's filling portion is positioned within the recesses of the inorganic layer, providing a buffering effect and alleviating stress concentration by allowing the organic material to deform more easily than the inorganic material, thus enhancing bending reliability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the flexible display panel is folded from a flat state to a folded state, then the portability and foldability are improved, but tensile stress is generated in the film layer on the convex side of the neutral plane, leading to detachment, cracking, and line disconnection
Solution Approach 1:
The patent introduces a buffering layer positioned between the inorganic layer and the substrate, which serves as a pre-configured stress-absorbing element. This buffering layer is specifically designed to accommodate tensile stress generated during folding operations, preventing the stress from propagating to critical film layers and causing damage. The buffering layer acts as a cushion that absorbs mechanical energy before it can cause detachment or cracking.
Solution Approach 2:
The patent employs a multi-layer composite structure comprising organic layers, inorganic layers, and buffering layers with different material properties. This composite design allows each layer to contribute its specific characteristics - the inorganic layer provides barrier functionality, the organic layer provides flexibility, and the buffering layer provides stress absorption. The combination of materials with complementary properties enables the display panel to withstand folding stresses while maintaining reliability.
2Reliability
If the film layer is made more resistant to tensile stress, then the service life is improved, but the flexibility and bendability are reduced
Solution Approach 1:
The patent divides the protective structure into multiple segmented layers - organic layers, inorganic layers, and buffering layers - rather than using a single thick protective layer. This segmentation allows each layer to be optimized for its specific function while collectively providing stress resistance. The thin, distributed buffering layers provide stress absorption without creating a single point of rigidity that would hinder bendability.
Solution Approach 2:
The patent utilizes thin-film structures for both the protective buffering layers and the functional layers. These thin films are specifically designed to be flexible enough to accommodate bending while providing sufficient stress resistance. The buffering layers are positioned and dimensioned to provide stress absorption without creating excessive rigidity, thereby maintaining the overall flexibility and bendability of the display panel.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design improves the bending reliability and reduces the risk of detachment or cracking by distributing stress effectively and maintaining the panel's functionality and longevity.
Implementation Method 1
the organic layer includes a filling portion, and a projection of the filling portion in a direction perpendicular to the substrate is located in the recess of the recessed region... providing a buffering effect and alleviating stress concentration by allowing the organic material to deform more easily than the inorganic material
Data Source
AI summary
The present disclosure provides a flexible display panel and a display device. The flexible display panel includes a substrate, an inorganic layer disposed on a side of the substrate, and an organic layer disposed on a side of the inorganic layer away from the substrate. The inorganic layer includes a non-recessed region and a recessed region having a recess with an opening facing away from the substrate. The organic layer includes a filling portion. A projection of the filling portion in a direction perpendicular to the substrate is located in the recess. In at least one first cross-section of the flexible display panel perpendicular to the substrate, a surface of the filling portion away from the substrate is a concave surface. The concave surface is recessed toward the substrate. The display device includes the above flexible display panel.


