Flexible Display Panel Spacer Design for Water and Oxygen Barrier

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Solution Overview

Problem

Flexible display panels face challenges with water and oxygen corrosion, compromising their bending resistance, scratch resistance, and oxygen-barrier properties.

Innovation Solution

A flexible display panel design featuring a flexible substrate with organic pixel units, a first inorganic layer, a spacer with through holes, an organic layer, and a second inorganic layer, forming a thin film sealing layer that enhances flexibility and water/oxygen blocking capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a flexible display panel uses a simple protective structure, then flexibility is improved, but water and oxygen resistance deteriorates

Engineering Contradiction:
ImproveflexibilityVSAvoidwater and oxygen corrosion
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The protective structure is divided into multiple alternating inorganic and organic layers, with inorganic layers providing barrier properties against water and oxygen, and organic layers providing flexibility. This segmented multi-layer structure resolves the contradiction by distributing different protective functions across separate layers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a composite structure combining inorganic materials (for barrier properties) and organic materials (for flexibility) in a multi-layer configuration. This composite approach allows the display panel to simultaneously achieve both water/oxygen resistance and flexibility that cannot be obtained with a single material system.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If a flexible display panel uses enhanced barrier layers, then water and oxygen resistance is improved, but flexibility deteriorates

Engineering Contradiction:
Improvewater and oxygen barrier propertyVSAvoidflexibility
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The barrier function is segmented across multiple thin inorganic layers interspersed with flexible organic layers, rather than using a single thick barrier layer. This segmentation maintains flexibility while achieving effective water and oxygen protection through the cumulative barrier effect of multiple thin layers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses thin inorganic barrier layers combined with flexible organic layers to create a protective structure that maintains flexibility. The thin film configuration allows the barrier layers to bend without cracking, preserving both protection and flexibility.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS11374185B2Flexible display panel, flexible display device, and manufacturing method of flexible display panel
Publication Date: 2022.06.28 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US11374185B2 patent drawing
  • US11374185B2 patent drawing
  • US11374185B2 patent drawing

AI summary

The present invention provides a flexible display panel, a flexible display device, and a manufacturing method of the flexible display panel. The flexible display panel is used as a protective cover of the flexible display device. The flexible display panel includes a flexible substrate, organic pixel units, a first inorganic layer, a spacer, an organic layer, and a second inorganic layer. The organic pixel units are disposed in an array on a side of the flexible substrate. The first inorganic layer covers a side of the organic pixel units away from the flexible substrate. The spacer is disposed on a side of the first inorganic layer away from the flexible substrate, wherein the spacer is provided with a plurality of through holes. The flexible display panel of the present invention not only has high flexibility and bendability but also has strong water and oxygen barrier capabilities.