Flexible Display Substrate with Recessed Bend for Wearable Stability

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Solution Overview

Problem

Flexible display panels used in wearable devices tend to easily separate from mechanical members due to their resilience force, which compromises their stability and functionality.

Innovation Solution

The display apparatus incorporates a substrate with a bent portion featuring mesa sub-portions and a recessed manufacture sub-portion, along with adhesive layers and a protective film, to distribute resilience forces and reduce the likelihood of separation from mechanical members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If adhesive layers are used to fix the flexible display panel to mechanical members, then the panel can be attached to maintain a bent state, but the panel is easily separated due to resilience force

Engineering Contradiction:
Improveattachment stabilityVSAvoidresilience force
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The substrate is divided into three portions: a first portion, a second portion, and a third bent portion. The third portion is further divided into a first mesa sub-portion and a manufacture sub-portion. This segmentation allows the bent portion to be structurally differentiated, with the manufacture sub-portion forming a recess that reduces resilience force and prevents separation from mechanical members

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The third portion of the substrate is given a localized structural modification through the manufacture sub-portion recess, which creates a specific local property (reduced resilience) at the bent region. This local quality change allows the bent portion to maintain attachment while accommodating the natural resilience of the flexible substrate

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the substrate is bent to fit wearable apparatuses, then flexibility and adaptability are improved, but separation from mechanical members occurs due to resilience

Engineering Contradiction:
ImproveflexibilityVSAvoidattachment stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The substrate is segmented into functional portions, with the third portion dedicated to bending. This segmentation allows the flexible display panel to maintain its adaptability for wearable applications while the specific structure of the third portion (with mesa and manufacture sub-portions) ensures reliable attachment by managing resilience forces

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The manufacture sub-portion creates a recessed structure that adds a vertical dimension to the bent portion. This dimensional change allows the substrate to bend while the recess provides a mechanical interlock or stress distribution mechanism that prevents separation from mechanical members

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces resilience forces and tensile stress, ensuring the flexible display panel remains securely attached to mechanical members, enhancing stability and durability.

Implementation Method 1

The first adhesive layer is arranged on the first surface of the mechanical member. The second adhesive layer is arranged on the second surface of the mechanical member. The first portion of the protective film is arranged on the first adhesive layer. The second portion of the protective film is arranged on the second adhesive layer.

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Implementation Method 2

The third portion of the substrate is connected between the first portion of the substrate and the second portion of the substrate and is bent. The third portion of the substrate has a first mesa sub-portion and a manufacture sub-portion.

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS11177457B2Display apparatus
Publication Date: 2021.11.16 AU OPTRONICS CORP
  • US11177457B2 patent drawing
  • US11177457B2 patent drawing
  • US11177457B2 patent drawing

AI summary

A display apparatus includes a substrate, an element layer, a protective film, a mechanical member, a first adhesive layer and a second adhesive layer. An opening of the protective film is located between a first portion of the protective film and a second portion of the protective film. The first portion of the protective film, the second portion of the protective film and the opening of the protective film are respectively overlapped with a first portion of the substrate, a second portion of the substrate and a third portion of the substrate. The first adhesive layer and the second adhesive layer are respectively disposed on a first surface and a second surface of the mechanical member. The third portion of the substrate is connected between the first portion of the substrate and the second portion of the substrate, and the third portion of the substrate is bent.