Flexible Medical Instrument Shape Sensing for Buckling Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Minimally invasive medical instruments are prone to buckling during insertion, which can compromise their effectiveness and control during surgical procedures.

Innovation Solution

A system that includes a teleoperated medical instrument with a shape constraint mechanism to prevent buckling, utilizing sensors to monitor the instrument's position, orientation, and shape, and a control system to adjust its trajectory to maintain a straight configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If minimally invasive medical instruments are inserted into the entry point, then the amount of tissue damage is reduced, but the section of the medical instrument outside the entry point becomes prone to buckling

Engineering Contradiction:
Improvetissue damageVSAvoidinstrument buckling
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The medical instrument is divided into multiple segments including a distal section, intermediate section, and proximal section. Shape sensors are distributed at multiple locations along the instrument's length to independently monitor each segment's configuration, enabling localized detection and control of buckling in specific segments while maintaining overall instrument functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A control system acts as an intermediary between the shape sensors and the instrument's actuation mechanism. The control system processes shape data from sensors, determines buckling conditions, and generates control signals to adjust the instrument's configuration, thereby preventing buckling without requiring direct mechanical intervention.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the medical instrument is made more rigid to prevent buckling, then buckling resistance is improved, but the ability to navigate through natural orifices and tortuous paths is reduced

Engineering Contradiction:
Improvebuckling resistanceVSAvoidnavigation capability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The medical instrument employs a dynamic structure with adjustable stiffness characteristics. The instrument can transition between a more flexible state for navigating tortuous anatomical paths and a more rigid state for maintaining positional stability during procedures. Shape sensors and control systems enable real-time adjustment of the instrument's mechanical properties to match procedural requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The instrument's physical parameters such as stiffness, curvature, and diameter are made variable rather than fixed. By changing these parameters dynamically based on real-time shape sensor feedback and control system commands, the instrument can optimize its performance for both navigation through complex anatomy and resistance to buckling during insertion and manipulation.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If shape sensors are placed along the medical instrument to detect buckling, then buckling detection accuracy is improved, but the instrument complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvebuckling detection accuracyVSAvoidsensor integration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The shape sensors serve multiple functions: detecting buckling, mapping the instrument's three-dimensional configuration, guiding navigation through anatomical structures, and providing feedback for control system adjustments. This multi-functionality justifies the added complexity by providing comprehensive data for various procedural requirements from a single sensor integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The shape sensors are integrated within the instrument's existing structural framework, with sensor elements nested within or along the instrument's segments. This nesting approach minimizes additional external components and allows the sensors to be incorporated into the instrument's manufacturing process rather than requiring separate assembly steps.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Stability of the object's composition

If the section of the medical instrument outside the entry point is shortened to reduce buckling, then buckling resistance is improved, but the operator's control and access to the instrument are reduced

Engineering Contradiction:
Improvebuckling resistanceVSAvoidoperator control
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

Shape sensors positioned along the instrument provide real-time feedback about the instrument's configuration both inside and outside the entry point. This feedback is processed by the control system to generate commands that maintain the instrument's desired shape and position. The feedback mechanism allows the operator to maintain control over a longer instrument exterior section without increased buckling risk, as the control system continuously adjusts based on sensor data.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3515281B1System for instrument buckling detection
Publication Date: 2025.11.05 INTUITIVE SURGICAL OPERATIONS INC
  • EP3515281B1 patent drawingFigure 1
  • EP3515281B1 patent drawingFigure 2A~2B
  • EP3515281B1 patent drawingFigure 3A~3B

AI summary

A method comprises measuring, with a sensor, a shape of a section of an elongated flexible instrument and comparing the measured shape of the section of the elongated flexible instrument to an expected shape. The method also comprises determining whether the measured shape of the section of the elongated flexible instrument differs from the expected shape by a predefined threshold