Flexible Display Substrate with Grooved Gate Insulation

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Solution Overview

Problem

Flexible OLED display substrates face issues with device characteristics shifting due to bending, particularly in small radius bending or multiple times, leading to damage of inorganic material layers and significant differences in display characteristics like brightness between bendable and unbendable regions.

Innovation Solution

A flexible display substrate design with a bendable region and unbendable regions, where transistors are arranged with active layers extending parallel to the bending direction, and grooves are formed in the gate insulation layer filled with organic material to reduce stress and enhance flexibility, preventing device characteristic shifts during bending.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the substrate is made flexible to enable bending, then the flexibility and bendability are improved, but the device characteristics shift and inorganic material layers are damaged

Engineering Contradiction:
ImproveflexibilityVSAvoiddevice characteristic stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The substrate is divided into a bendable region and an unbendable region with distinct boundaries. The unbendable edge extends in the first direction to provide structural support while the bendable region allows flexibility. This segmentation enables the substrate to maintain overall flexibility while protecting critical transistor regions from bending damage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the substrate are given different mechanical properties. The unbendable region provides rigidity and structural integrity, while the bendable region provides flexibility. The transistor active layers are specifically oriented parallel to the bending direction in regions subject to stress, creating local quality variations that resolve the contradiction between flexibility and reliability.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If small radius bending is performed to increase flexibility, then the ease of operation is improved, but the inorganic material layers are damaged

Engineering Contradiction:
Improvebending capabilityVSAvoidinorganic material layer integrity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

Grooves are formed in the gate insulation layer and filled with organic material before the bending process. This pre-prepared cushioning structure reduces stress concentration on the inorganic material layers during small radius bending, protecting them from damage while enabling flexible operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The gate insulation layer with grooves filled with organic material creates a flexible structure that can accommodate small radius bending without cracking the inorganic material layers. The organic material acts as a flexible buffer that maintains structural integrity during bending operations.

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If multiple bending operations are performed to achieve desired shape, then the adaptability is improved, but the device characteristics shift

Engineering Contradiction:
Improveshape configurabilityVSAvoidtransistor performance stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The substrate is segmented into bendable and unbendable regions, allowing multiple bending operations to be performed on the bendable region while the unbendable region with transistors remains protected. This enables shape configurability without compromising transistor performance stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The transistor active layers are oriented parallel to the bending direction in specific regions, creating local quality that allows these regions to accommodate bending stress without performance degradation. This enables multiple bending operations while maintaining device characteristic stability in protected regions.

Inventive Principle:
Principle #3Local quality

4Reliability

If the active layer extends parallel to the bending direction to reduce stress, then the reliability is improved, but the transistor layout complexity increases

Engineering Contradiction:
Improvetransistor performance stabilityVSAvoidtransistor layout
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The active layers are oriented parallel to the bending direction specifically in the bendable region where stress occurs, while maintaining conventional layouts in unbendable regions. This localized approach improves reliability without unnecessarily increasing overall layout complexity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The solution addresses the stress issue by changing the orientation dimension of the active layers rather than adding complex protective structures. By orienting active layers parallel to the bending direction, the design utilizes dimensional arrangement to reduce stress while keeping the layout relatively simple.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10636987B2Flexible display substrate, method for manufacturing the same, flexible display panel, and flexible display device
Publication Date: 2020.04.28 BOE TECHNOLOGY GROUP CO LTD
  • US10636987B2 patent drawing
  • US10636987B2 patent drawing
  • US10636987B2 patent drawing

AI summary

A flexible display substrate, a method for manufacturing the same, a flexible display panel, and a flexible display device. The flexible display substrate includes: a flexible base substrate including a bendable region and an unbendable region, the bendable region including a bendable edge and an unbendable edge, the unbendable edge extending in a first direction; and at least one transistor in the bendable region of the flexible base substrate, including a gate electrode, a source region, a drain region, and an active layer, wherein the active layer extends in a direction substantially parallel to the first direction.