Flexible Support Member With Layered Rigid Core for Rolling Displays

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Solution Overview

Problem

Flexible display products face reduced rebound force and warping issues due to rigid support components, leading to shortened lifespans during rolling processes.

Innovation Solution

A flexible support member comprising an elastic component with embedded rigid support components, featuring multiple layers with varying elastic moduli and structural arrangements to optimize supporting and restoring performances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If rigid support components are used to provide structural support, then supporting capability is improved, but rebound force is reduced and warping occurs during rolling processes

Engineering Contradiction:
Improvesupporting capabilityVSAvoidrebound force
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent employs a composite structure consisting of a rigid support component embedded in an elastic component. The rigid support component (made of materials like aluminum alloy or stainless steel) provides structural strength and support capability, while the elastic component (made of materials like silicone rubber or thermoplastic elastomer) provides rebound force and flexibility. This composite configuration allows the display module to maintain both supporting capability and rebound performance, resolving the contradiction between strength and reliability.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If rigid support components are used to maintain display panel stability, then stability is improved, but warping occurs during rolling processes reducing lifespan

Engineering Contradiction:
Improvedisplay panel stabilityVSAvoidlifespan
Core Design Contradiction:
Stability of the object's compositionVSDuration of action of stationary object

Solution Approach 1:

The patent uses an elastic component in the form of a flexible layer or film that encapsulates the rigid support component. This elastic component allows the display module to bend and roll without causing warping, while the embedded rigid support component maintains panel stability during use. The flexible nature of the elastic component enables repeated rolling and unrolling cycles, significantly extending the lifespan of the display module.

Inventive Principle:
Principle #30Flexible shells and thin films

3Device complexity

If the rigid support component structure is simplified, then device complexity is reduced, but supporting and restoring performances are insufficient

Engineering Contradiction:
Improvestructure complexityVSAvoidsupporting and restoring performances
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The rigid support component is segmented into multiple layers with different elastic moduli. The first support layer has a lower elastic modulus for flexibility, while the second support layer has a higher elastic modulus for structural strength. This segmentation allows each layer to perform its specific function optimally, achieving both supporting and restoring performances without excessive structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the rigid support component have different elastic moduli tailored to their specific functions. The first support layer uses materials with lower elastic modulus where flexibility is needed, while the second support layer uses materials with higher elastic modulus where structural strength is required. This local quality optimization enables the structure to achieve superior supporting and restoring performances with controlled complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the supporting and restoring capabilities of the composite structure, thereby extending the lifespan of display modules by improving the rebound force and reducing warping during rolling processes.

Implementation Method 1

a flexible support member, comprising: an elastic component and a rigid support component embedded in the elastic component

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20240028079A1Flexible support member, display module, and mobile terminal
Publication Date: 2024.01.25 WUHAN CHINA STAR OPTOELECTRONICS TECH CO LTD
  • US20240028079A1 patent drawing
  • US20240028079A1 patent drawing
  • US20240028079A1 patent drawing

AI summary

A flexible support member, a display module, and a mobile terminal are disclosed by embodiments of the present disclosure. The flexible support member includes an elastic component and a rigid support component embedded in the elastic component. The rigid support component includes at least a first support layer and a second support layer, and elastic modulus of the first support layer is smaller than elastic modulus of the second support layer. In the embodiments of the present disclosure, by embedding the rigid support component in the elastic component to obtain two support layers with different rigidities, supporting and restoring performances of composite structure are improved.