Floating Module Hexagonal Cells Perimeter Wing Evaporation

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Solution Overview

Problem

Existing floating modules for reducing water evaporation in large bodies of water face challenges such as complex assembly, high weight, incomplete surface coverage, and susceptibility to wind, which complicates handling and maintenance.

Innovation Solution

A floating module composed of two sealed, independent polygonal cells with a perimeter wing, allowing for ballasting and self-flipping to maintain optimal position, enabling easy installation, resistance to wind, and complete surface coverage without the need for extensive civil works.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If floating modules use a large amount of material to ensure sufficient rigidity, then structural strength is improved, but weight increases causing handling problems

Engineering Contradiction:
Improvestructural rigidityVSAvoidmodule weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent employs thin film polyethylene sheets (10-50 micrometers thick) as the primary structural material. These thin films provide sufficient structural integrity and rigidity through their continuous coverage and sealing mechanisms, while dramatically reducing the weight compared to traditional rigid materials. The flexibility of the thin film allows it to conform to the water surface while maintaining structural function.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The invention incorporates air chambers sealed within the floating module structure. These air chambers provide buoyancy and structural support, allowing the module to maintain rigidity and resist deformation from wind and water forces without requiring heavy solid materials. The pneumatic support system enables the thin film structure to achieve the necessary structural strength with minimal weight.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Weight of moving object

If floating modules are manufactured lightweight to favour buoyancy, then buoyancy is improved, but wind susceptibility increases causing handling problems

Engineering Contradiction:
Improvemodule weightVSAvoidwind susceptibility
Core Design Contradiction:
Weight of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent incorporates ballast chambers filled with water or other ballast materials to counterbalance the lightweight structure. These ballast compartments provide downward force that stabilizes the module against wind lift and prevents it from being easily displaced by wind forces, while the overall structure remains lightweight due to the use of thin film materials and air chambers.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The floating module is designed with adjustable and removable components, including the ballast system and perimeter walls. This dynamic configuration allows the module to adapt to varying wind conditions - ballast can be adjusted or added during high wind periods, and components can be reconfigured or removed when conditions improve, optimizing performance across different environmental conditions.

Inventive Principle:
Principle #15Dynamics

3Strength

If floating modules use complex assembly procedures, then structural integrity is improved, but ease of installation deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidassembly complexity
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The floating module is divided into distinct, pre-fabricated segments including side walls, bottom sheets, air chambers, and ballast compartments. Each segment can be manufactured independently using simple processes like heat sealing of polyethylene sheets, then assembled on-site by connecting these segments. This segmentation maintains structural integrity through standardized connection points while dramatically simplifying assembly procedures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent integrates multiple structural functions into unified components. For example, the side walls simultaneously serve as structural supports, sealing barriers, and attachment points for the perimeter wing. The bottom sheet integrates the air chamber sealing and ballast compartment boundaries. This merging of functions reduces the number of separate assembly steps while maintaining comprehensive structural integrity.

Inventive Principle:
Principle #5Merging (Combining)

4Ease of manufacture

If floating modules leave gaps between modules, then ease of assembly is improved, but surface coverage deteriorates

Engineering Contradiction:
Improveassembly simplicityVSAvoidsurface coverage
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The invention extends the coverage area by adding the perimeter wing structure that projects beyond the main module boundaries in the horizontal dimension. This wing creates an overlapping zone with adjacent modules, ensuring complete surface coverage when modules are arranged in a grid pattern. The wing's extension in the lateral dimension compensates for any gaps between module edges.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The perimeter wing is pre-attached to the main module body during manufacturing, creating a ready-to-install configuration that ensures proper alignment and complete coverage from the outset. This preliminary attachment of the coverage-extending structure eliminates the need for complex field adjustments to achieve full surface coverage.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The module effectively reduces water evaporation by covering 100% of the water surface, withstands wind and sunlight, and facilitates navigation and maintenance, while being lightweight and easy to transport and install, with the ability to adapt to varying water geometries and levels.

Implementation Method 1

The floating module comprises a plurality of independent longitudinal cells arranged in parallel... maintains its buoyancy characteristics

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

configured for the ballasting of said cells by means of a liquid housed therein... withstands wind and sunlight

Methodology Applied
Scientific EffectBallasting: Gravitation

Implementation Method 3

systems for the reduction of water losses due to the evaporation of these... cover the surface of the water body and prevent these actions from sunlight and wind, reducing evaporation losses

Methodology Applied
Scientific EffectEvaporation prevention: Evaporation

Data Source

PatentEP3546390B1Floating module for the reduction of losses by evaporation in aqueous-based liquids, and method for its manufacturing
Publication Date: 2023.08.30 ARANA WATER MANAGEMENT SL
  • EP3546390B1 patent drawingFigure 1~2
  • EP3546390B1 patent drawingFigure 3A~3B

AI summary

A floating module (1) for the reduction of losses by evaporation in aqueous-based liquids which is characterized by two (2) hexagonal, watertight, hollow cells and configured to accommodate an internal ballast; and a perimeter wing (4) arranged on the horizontal axis of the floating module (1).