Flow Battery Electrode Assembly with Conductive Spacer

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Solution Overview

Problem

Existing electrochemical systems for off-peak energy storage, such as flow batteries, face challenges in achieving low capital costs, long cycle life, high efficiency, and low maintenance, particularly in maintaining pressure and preventing halogen reactant separation within the system.

Innovation Solution

A flow battery design featuring a sealed pressure vessel with a stack of electrochemical cells and a reservoir for a metal-halide electrolyte and liquefied halogen reactant, utilizing a closed loop circuit to circulate the electrolyte and reactant without separation, and employing impermeable and permeable metal electrodes connected by conductive spacers to maintain electrical continuity and prevent halogen reactant separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a flow battery system uses a closed loop circuit to circulate electrolyte and reactant, then efficiency is improved and maintenance is reduced, but maintaining pressure and preventing halogen reactant separation becomes more challenging

Engineering Contradiction:
ImproveefficiencyVSAvoidpressure maintenance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The flow battery system is divided into multiple electrochemical cells arranged in a stack, with each cell containing separate compartments for different reactants. This segmentation allows independent pressure control and prevents mixing of halogen reactant with electrolyte, while maintaining overall system efficiency through the closed loop circuit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A diaphragm or membrane is introduced as an intermediary barrier between compartments containing halogen reactant and electrolyte. This intermediary prevents direct contact and separation issues while allowing selective ion transport, maintaining both pressure integrity and electrochemical efficiency in the closed loop system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If impermeable and permeable metal electrodes are used to maintain electrical continuity, then electrical contact between electrodes is improved, but device complexity increases

Engineering Contradiction:
Improveelectrical contactVSAvoidelectrode structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Different regions of the electrode structure are assigned different properties: impermeable metal portions provide electrical continuity and structural support, while permeable metal portions allow electrolyte flow and reactant access. This local differentiation of electrode quality enables simultaneous achievement of electrical contact and fluid permeability without requiring entirely separate components.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The electrode structure merges multiple functions into a single integrated component: electrical conduction, mechanical support, and controlled fluid permeability are all achieved through the combined impermeable and permeable metal electrode structure, reducing overall device complexity despite the multifunctional requirements.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances efficiency, reduces maintenance, and ensures uninterrupted power supply by maintaining electrical contact between electrodes and preventing halogen reactant separation, thereby improving the overall performance and reliability of the flow battery system.

Implementation Method 1

an electrochemical cell capable of converting chemical energy to electrical energy

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

a flow circuit configured to transport the metal-halide electrolyte and the liquefied halogen reactant to and from the electrochemical cell

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 3

at least one electrically conductive spacer connects the first impermeable, substantially metal electrode and the second permeable, substantially metal electrode

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS8202641B2Metal electrode assembly for flow batteries
Publication Date: 2012.06.19 PRIMUS POWER CORP
  • US8202641B2 patent drawing
  • US8202641B2 patent drawing
  • US8202641B2 patent drawing

AI summary

A flow battery electrode assembly with a first impermeable, substantially metal electrode, a second permeable, substantially metal electrode and at least one electrically conductive spacer. The electrically conductive spacer connects the first impermeable, substantially metal electrode and the second permeable, substantially metal electrode such that the first impermeable, substantially metal electrode and the second permeable, substantially metal electrode are spaced apart from each other by an electrolyte flow path.