Flow Cell Channel Geometry for Stable Cytometry Imaging

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Solution Overview

Problem

Existing flow cells in flow cytometers face a trade-off between fluidics stability and optical collection efficiency, with unity aspect ratios maximizing fluidics stability but reducing optical collection efficiency, while higher aspect ratios improve optical collection but interfere with imaging.

Innovation Solution

Flow cells with a rectangular cross-section and aspect ratio ranging from 1.0 to 1.4, optimized for both fluidics stability and optical collection efficiency, incorporating anti-reflective coatings and specific dimensions to enhance imaging quality and collection efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a unity aspect ratio flow channel is used, then fluidics stability is maximized, but optical collection efficiency is highly reduced due to scatter and clipping of collected light

Engineering Contradiction:
Improvefluidics stabilityVSAvoidoptical collection efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent changes the geometric parameters of the flow channel by introducing an aspect ratio ranging from 1.05:1 to 1.3:1, which optimizes the balance between fluidics stability and optical collection efficiency. This parameter modification allows the flow channel to maintain stable fluid flow while improving light collection capabilities.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If an aspect ratio of 2.4 is used, then optical collection efficiency is maximized, but imaging quality is interfered with due to excessive stretching of the core stream ellipse

Engineering Contradiction:
Improveoptical collection efficiencyVSAvoidimaging quality
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent optimizes the aspect ratio parameter to fall within the range of 1.05:1 to 1.3:1, which is lower than the conventional 2.4:1 ratio. This parameter adjustment maintains adequate optical collection efficiency while preventing excessive stretching of the core stream ellipse that would degrade imaging quality.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If a rectangular cross-section flow channel is used, then manufacturing is simplified, but optical imaging collection is reduced due to scatter and clipping

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidoptical imaging collection
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent modifies the dimensional parameters of the rectangular flow channel by controlling the aspect ratio within 1.05:1 to 1.3:1 and specifying length-to-width ratios between 1:1.05 and 1:1.3. These parameter optimizations reduce optical scatter and clipping while maintaining the manufacturing advantages of rectangular geometry.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optimized flow cells achieve high performance across different operating modes, balancing fluidics stability and optical collection efficiency, with collection efficiencies ranging from 20% to 40%, and improved imaging quality.

Implementation Method 1

incorporating anti-reflective coatings and specific dimensions to enhance imaging quality and collection efficiency

Methodology Applied
Scientific EffectAnti-reflective coating: Anti-Reflective Coating

Implementation Method 2

light at the excitation wavelength scattered by the particle in a narrow angle along a mostly forward direction, referred to as forward-scatter (FSC), the excitation light that is scattered by the particle in an orthogonal direction to the excitation laser, referred to as side-scatter (SSC)

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

the light emitted from fluorescent molecules in one or more detectors that measure signal over a range of spectral wavelengths

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS20250341455A1Flow cells having an optimized flow channel geometry, flow cytometers including the same, and methods of use thereof
Publication Date: 2025.11.06 BECTON DICKINSON & CO
  • US20250341455A1 patent drawing
  • US20250341455A1 patent drawing
  • US20250341455A1 patent drawing

AI summary

Flow cells having an optimized flow channel geometry are provided. Flow cells of interest include a cuvette configured to transport particles in a flow stream, the cuvette having a flow channel with a rectangular cross-section and an aspect ratio ranging from 1.0 to 1.4. Flow cytometers having the subject flow cells and methods of use and assembly thereof are also provided.