Flow-Channel Absorption Spectroscopy for Non-Destructive Isomer Monitoring

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Solution Overview

Problem

Existing optical analysis systems for chemical reaction systems require destructive sampling to analyze optical isomerism, which is not suitable for non-destructive analysis.

Innovation Solution

A non-destructive optical analysis system and method using a reaction apparatus with sensor units and a control apparatus that predicts the state of fluids in flow channels by analyzing solvent spectra through principal component analysis and multivariate curve resolution-alternating least squares, enabling real-time monitoring and control of chemical reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If destructive sampling is used to analyze optical isomerism, then measurement precision is improved, but loss of substance increases and productivity decreases

Engineering Contradiction:
Improveoptical isomerism analysis accuracyVSAvoidsample material loss
Core Design Contradiction:
Measurement precisionVSLoss of substance

Solution Approach 1:

The patent replaces destructive mechanical sampling with non-destructive optical measurement using a sensor unit that detects optical isomerism through light interaction. This substitution allows analysis without consuming the sample material, resolving the contradiction between measurement precision and substance loss.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an optical measurement system as an intermediary between the chemical reaction system and the analysis process. The sensor unit acts as a mediator that extracts information about optical isomerism without directly contacting or consuming the reactants, enabling non-destructive analysis.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If non-destructive optical analysis is implemented, then loss of substance is reduced and productivity is improved, but device complexity increases

Engineering Contradiction:
Improvereaction monitoring efficiencyVSAvoidoptical analysis system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The sensor unit is designed to perform multiple functions: it measures optical isomerism, monitors reaction progress, and provides data for control decisions. This multi-functionality reduces the need for separate measurement and control systems, thereby reducing overall device complexity while maintaining high productivity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The optical analysis system is integrated directly into the reaction apparatus, allowing the system to self-monitor and self-regulate. The sensor unit continuously provides feedback without requiring external sampling or analysis equipment, enabling the system to serve itself and reducing operational complexity.

Inventive Principle:
Principle #25Self-service

3Loss of time

If real-time monitoring is implemented, then productivity is improved and loss of time is reduced, but device complexity and use of energy increase

Engineering Contradiction:
Improvereaction analysis timeVSAvoidcontinuous monitoring energy consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The system implements periodic or continuous optical measurements at key reaction stages rather than constant high-energy monitoring. The control apparatus processes data at intervals necessary for decision-making, reducing energy consumption while maintaining real-time responsiveness and minimizing time loss.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time, non-destructive analysis of optical isomerism in chemical reactions, improving reaction control and efficiency by predicting reaction states and detecting abnormalities.

Implementation Method 1

a sensor unit that detects a spectrum of light

Methodology Applied
Scientific EffectAbsorption Spectroscopy: Absorption Spectroscopy

Data Source

PatentUS20250305941A1Apparatus, method, and non-transitory computer readable medium
Publication Date: 2025.10.02 YOKOGAWA ELECTRIC CORP
  • US20250305941A1 patent drawing
  • US20250305941A1 patent drawing
  • US20250305941A1 patent drawing

AI summary

Provided is an apparatus, comprising: a detection unit that detects a fluid spectrum which is a spectrum of light indicating a state of a fluid flowing through a flow channel; a derivative unit that differentiates the fluid spectrum to derive a derivative spectrum; an extraction unit that extracts a first solvent spectrum by principal component analysis for a solvent of the fluid; a calculation unit that calculates a difference spectrum between the derivative spectrum and the first solvent spectrum; and a prediction unit that predicts a state of the fluid by using data regarding a peak of the difference spectrum calculated.