Flow Cytometer Harmonic Waveform Control for Stable Droplet Sorting

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing flow cytometers face challenges in stabilizing droplet formation due to factors like flow rate, environmental conditions, and particle size, which affect the accuracy of cell sorting, especially in high-speed and long-duration experiments.

Innovation Solution

A flow cytometer with a vibration control system that drives the droplet-generating vibration element using a signal with a harmonic superimposed on the fundamental frequency, adjusting waveform parameters based on satellite droplet images to stabilize droplet formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the frequency for droplet formation is increased to improve sorting speed, then productivity increases, but droplet formation stability deteriorates due to external disturbances

Engineering Contradiction:
Improvesorting speedVSAvoiddroplet formation stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system captures images of droplets using an imaging unit, detects satellite droplets that indicate unstable formation, and feeds this information back to the vibration control system. The control unit adjusts waveform parameters (phase and amplitude of harmonic components) based on this feedback to stabilize droplet formation even at high frequencies

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes waveform parameters including the phase and amplitude of harmonic components superimposed on the fundamental frequency. By adjusting these parameters based on detected satellite droplets, the system optimizes droplet formation stability while maintaining high sorting speeds

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the sorting duration is extended to improve detection accuracy of rare cells, then measurement precision increases, but droplet formation stability deteriorates over time

Engineering Contradiction:
Improvedetection accuracyVSAvoiddroplet formation stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The imaging unit continuously monitors droplet formation throughout the sorting process, and the control unit continuously adjusts waveform parameters based on real-time detection of satellite droplets. This continuous feedback mechanism maintains droplet formation stability over extended sorting durations

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs continuous imaging and continuous waveform parameter adjustment throughout the sorting process. This uninterrupted feedback control ensures that droplet formation remains stable from the beginning to the end of long-duration experiments

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If harmonic components are added to the drive signal to stabilize droplet formation, then droplet formation stability improves, but device complexity increases

Engineering Contradiction:
Improvedroplet formation stabilityVSAvoidwaveform control complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses the droplet images themselves as the feedback signal for control. The same imaging unit that monitors droplet formation provides the information needed for adjustment, eliminating the need for separate sensors or complex external control systems

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Stabilizes droplet formation and charging, enabling accurate and stable droplet sorting even under external disturbances, supporting high-speed and long-duration cell sorting processes.

Implementation Method 1

a droplet forming unit that applies vibration to the fluid using a vibration element to form droplets in the fluid

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

the vibration element is a piezoelectric element that transforms electrical energy to mechanical energy

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS20250347610A1Flow cytometer and method for setting waveform parameters of signal for driving droplet-generating vibration element of flow cytometer
Publication Date: 2025.11.13 SONY GROUP CORP
  • US20250347610A1 patent drawing
  • US20250347610A1 patent drawing
  • US20250347610A1 patent drawing

AI summary

The present disclosure aims to provide a technique for stably controlling droplet formation.The present disclosure provides a flow cytometer including a vibration control system that controls vibration of a vibration element that generates a droplet. The vibration control system is designed to drive the vibration element with a signal having a waveform in which a harmonic is superimposed on the waveform of a fundamental frequency, and the vibration control system sets a waveform parameter, on the basis of a change caused in a satellite droplet by a change in the waveform parameter of the harmonic.