Fluoranthene-Macrocyclic Electron Transport Layer for OLED Drive Voltage Reduction

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Solution Overview

Problem

Current organic light-emitting diode (OLED) devices face challenges in reducing drive voltage while maintaining high luminance efficiency and long lifetimes, particularly in achieving low power consumption and high color purity for white light emission.

Innovation Solution

Incorporation of a fluoranthene-macrocyclic compound as an electron-transporting layer between the light-emitting layer and the cathode, combined with an alkali metal material, such as lithium, to enhance electron transport and reduce drive voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional electron-transporting materials are used in OLED devices, then device structure is simple and manufacturing is easier, but drive voltage remains high and power consumption is excessive

Engineering Contradiction:
Improvepower consumptionVSAvoiddevice structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent employs composite electron-transporting materials comprising multiple components with complementary functions: fluoranthene-macrocyclic compounds provide high electron mobility to reduce drive voltage, while alkali metal materials enhance electron injection efficiency. This composite approach achieves low power consumption by optimizing electron transport properties without requiring complex multi-layer device structures, thus resolving the contradiction between energy efficiency and device simplicity

Inventive Principle:
Principle #40Composite materials

2Power

If thicker organic layers are used in OLED devices, then manufacturing is easier and device structure is simpler, but drive voltage becomes very high and luminance efficiency decreases

Engineering Contradiction:
Improveluminance efficiencyVSAvoidlayer thickness control
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent utilizes fluoranthene-macrocyclic compounds with specifically tuned molecular parameters (electron affinity, HOMO-LUMO gap, and mobility) to achieve high luminance efficiency in thin layers. By changing the material parameters rather than increasing layer thickness, the invention maintains simple device structure while achieving low drive voltage and high efficiency, resolving the contradiction between power output and structural complexity

Inventive Principle:
Principle #35Parameter changes

3Power

If conventional electron-transporting materials are used, then device structure is simple, but drive voltage is high and luminance efficiency is insufficient

Engineering Contradiction:
Improveluminance efficiencyVSAvoiddrive voltage
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The fluoranthene-macrocyclic compound acts as an intermediary material between the light-emitting layer and the cathode, facilitating efficient electron transport. Its unique macrocyclic structure with electron-deficient fluoranthene units creates optimal energy level alignment, enabling low drive voltage operation while maintaining high luminance efficiency, thus resolving the contradiction between power output and energy consumption

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If white light emission is achieved in OLED devices, then application versatility is improved, but color purity decreases and efficiency is reduced

Engineering Contradiction:
Improveapplication rangeVSAvoidluminance efficiency
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The patent applies local quality optimization by using fluoranthene-macrocyclic compounds with specific electronic properties in the electron-transporting layer, while employing different host-guest material combinations in the light-emitting layer to achieve white light emission. This localized material optimization maintains high efficiency and color purity while enabling versatile white light applications, resolving the contradiction between adaptability and power efficiency

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves efficiency and reduces drive voltage, enabling OLED devices to operate with lower power consumption while maintaining high luminance and color purity for white light emission.

Implementation Method 1

an electron-transporting layer includes a fluoranthene-macrocyclic compound

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 2

the OLED device includes at least one layer, between the light-emitting layer and the cathode, comprising an alkali metal material

Methodology Applied
Scientific EffectElectron injection: Thermionic Emission

Implementation Method 3

an organic medium sandwiched between these electrodes to support charge recombination that yields emission of light

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP2396801B1OLED device with fluoranthene-macrocyclic materials
Publication Date: 2018.05.23 GLOBAL OLED TECHNOLOGY LLC
  • EP2396801B1 patent drawingFigure 1
  • EP2396801B1 patent drawing
  • EP2396801B1 patent drawing

AI summary

The invention provides an OLED device including a cathode, an anode, and having therebetween a light-emitting layer, further including, between the cathode and the light emitting layer, a first layer containing a fluoranthene-macrocyclic compound. The fluoranthene-macrocyclic compound includes a fluoranthene nucleus having the 7,10-positions connected by a linking group. The fluoranthene nucleus can be further substituted, provided substituents in the 8- and 9-positions cannot combine to form a five-membered ring group. The OLED device includes at least one layer, between the light-emitting layer and the cathode, containing an alkali metal material. Desirably, the OLED device includes an organic alkali metal compound present in the first layer or in a second layer located between the cathode and the first layer. The OLED device can include an anthracene derivative that is present in the first layer, in addition to the fluoranthene-macrocyclic compound. Devices of the invention provide improvement in features such as efficiency and drive voltage.