Fluorinated Polycationic Polymer Binder for Battery Electrodes

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Solution Overview

Problem

Conventional binders for lithium-ion and lithium-air batteries, such as PVDF and Nafion, do not provide optimal performance in terms of capacity and resistance for NMC cathodes and air electrodes, respectively.

Innovation Solution

A composition comprising a mixed oxide of lithium, nickel, manganese, and cobalt combined with a fluorinated anion salt of a polycationic polymer, specifically with repeating units and fluorinated counterions like imide anions or perfluoroalkyl sulfonates, is used as a binder to enhance performance in lithium-ion and lithium-air batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional binders PVDF or Nafion are used for cathode electrodes in Li-ion and Li-air batteries, then the structural integrity of the electrode is maintained, but the overall resistance of the cell increases and capacity performance is suboptimal

Engineering Contradiction:
Improveelectrode structural integrityVSAvoidcell resistance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical and physical parameters of the binder by using polymeric ionic liquids with specific repeating units (formulae 1 and 2) and fluorinated anions instead of conventional PVDF or Nafion. This parameter change results in a binder that provides both structural integrity and enhanced ionic conductivity, thereby reducing cell resistance while maintaining electrode stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs a composite binder system consisting of polymeric ionic liquids with specific cationic repeating units and fluorinated anions. This composite material combines the structural properties needed for electrode integrity with the ionic conductivity required to reduce resistance, achieving both functions simultaneously rather than relying on conventional single-material binders.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional binders PVDF or Nafion are used for cathode electrodes, then the electrode structure is maintained, but the battery capacity and performance are suboptimal

Engineering Contradiction:
Improveelectrode structural stabilityVSAvoidbattery capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent modifies the binder's ionic conductivity parameter by selecting polymeric ionic liquids with specific repeating units (formulae 1 and 2) and fluorinated anions. This parameter enhancement allows the binder to facilitate greater lithium ion transport, directly increasing battery capacity while the polymer structure maintains electrode stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The polymeric ionic liquid binder acts as an intermediary between the electrode structure and the electrolyte, facilitating efficient lithium ion transport. The fluorinated anions and cationic repeating units create pathways for ion conduction, thereby enhancing capacity while the polymer matrix maintains structural stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If polymeric ionic liquids with fluorinated anions are used as binders, then capacity and resistance performance are significantly improved, but the device complexity increases due to specific polymer structure requirements

Engineering Contradiction:
Improvebattery performanceVSAvoidpolymer structure specification
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent defines specific parameter ranges for the polymeric ionic liquid structure (formulae 1 and 2 with fluorinated anions) that optimize both performance and manufacturability. By establishing clear structural parameters, the invention balances performance improvement with practical synthesis considerations, avoiding excessive complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies local quality by specifying particular structural features (formulae 1 and 2 with fluorinated anions) at critical locations within the polymer chain where they most effectively enhance ionic conductivity and electrode adhesion, while allowing flexibility in other regions of the polymer structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed binder composition significantly improves the performance of lithium-ion and lithium-air batteries by enhancing capacity and reducing resistance, as demonstrated by galvanostatic discharge-charge tests and resistance measurements.

Implementation Method 1

Conventional binders for cathode electrodes in Li-ion and Li-air batteries are PVDF and Nafion respectively. These polymers do not have any lithium conductivity and thus increase the overall resistance of the cell.

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 2

Lithium-ion batteries are widely used in many technologies. On the positive side of the battery, acting as the cathode during discharge, cathode materials are known which comprise a lithium nickel manganese cobalt oxide (NMC)

Methodology Applied
Scientific EffectElectrochemical energy storage: Battery (electricity)

Implementation Method 3

Non-Patent Literature Reference (1) discloses the manufacturing and material composition of a solid electrolyte for a Li-ion battery. A polyionic liquid such as PDADMA-TFSI is mentioned as a possibility to be used at the interface between cathode and solid electrolyte

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20230187610A1Composition, lithium-ion battery and lithium-air battery
Publication Date: 2023.06.15 TOYOTA JIDOSHA KK
  • US20230187610A1 patent drawing
  • US20230187610A1 patent drawing
  • US20230187610A1 patent drawing

AI summary

Composition includes: (A) a mixed oxide of lithium, nickel, manganese and cobalt and (B) a fluorinated anion salt of a polycationic polymer. The fluorinated anion salt of the polycationic polymer contains repeating units represented by one of formula (1) or formula (2):wherein, in the formula (1), N+ is a nitrogen atom constituting a quaternary ammonium cation, R1 and R2 being each independently a substituent containing a carbon atom bonded to the nitrogen atom,wherein, in the formula (2), R3 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.