Fluorinated Silicon Anodes for Stable SEI and Cycle Life

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Solution Overview

Problem

Silicon anodes in lithium-ion batteries face performance issues due to low electrical conductivity, large volume expansion, and instability of the solid electrolyte interphase (SEI) layer, leading to capacity loss and mechanical failure during cycling.

Innovation Solution

A method involving surface modification of silicon particles with a fluorine-containing layer, formed through exposure to SEI fluorinating precursors or compounds, such as metal fluoride compounds or fluorine-doped metal oxides, to create a stable and robust SEI layer that enhances mechanical strength and electrochemical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon particles are used as anode material, then theoretical gravimetric capacity is improved, but volume expansion and mechanical stability deteriorate

Engineering Contradiction:
Improvetheoretical gravimetric capacityVSAvoidmechanical stability
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent applies a thin fluorinated polymer coating layer on the silicon particle surface. This thin film acts as a flexible shell that can accommodate the volume expansion of silicon during lithium insertion while maintaining structural integrity. The coating layer prevents particle pulverization and maintains electrical contact during cycling, thus resolving the contradiction between high capacity and mechanical stability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates a composite structure by combining silicon particles with a fluorinated polymer coating. This composite material integrates the high capacity advantage of silicon with the mechanical stability and flexibility of the polymer matrix, allowing the anode to withstand volume changes during cycling while maintaining high gravimetric capacity.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If silicon particles are used as anode material, then theoretical gravimetric capacity is improved, but electrical conductivity deteriorates

Engineering Contradiction:
Improvetheoretical gravimetric capacityVSAvoidelectrical conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The fluorinated polymer coating serves as an intermediary layer between the silicon particles and the electrolyte. This intermediate layer improves electrical conductivity by facilitating charge transfer while preventing direct harmful interactions. The coating contains conductive pathways that enable efficient electron transport, thus resolving the conductivity issue while preserving high capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If conventional SEI layer forms on silicon surface, then initial charge capacity is achieved, but cycling stability deteriorates due to SEI rupture

Engineering Contradiction:
Improveinitial charge capacityVSAvoidcycling stability
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

The patent performs preliminary fluorination of the silicon particle surface before battery assembly. This preliminary action creates a pre-formed, stable fluorinated SEI layer that is mechanically robust and chemically stable. This pre-engineered interface prevents the formation of unstable conventional SEI layers during initial cycling, thus maintaining both initial capacity and long-term cycling stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the chemical composition parameters of the SEI layer by introducing fluorinated compounds. This parameter change transforms the SEI layer from a conventional unstable structure to a fluorinated stable structure with enhanced mechanical strength and chemical inertness. The fluorinated SEI layer resists rupture during volume expansion, thus improving cycling stability while maintaining charge capacity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified silicon anodes exhibit improved cycling performance, increased capacity retention, and reduced irreversible charge loss, along with enhanced mechanical stability and ionic conduction, leading to better electrochemical performance and extended cycle life.

Implementation Method 1

forming a fluorine-containing layer on the electrode material via a chemical reaction with the SEI fluorinating precursor and/or the SEI fluorinating compound

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS11870055B2Surface-fluorinated silicon-containing electrodes
Publication Date: 2024.01.09 ENEVATE CORP
  • US11870055B2 patent drawing
  • US11870055B2 patent drawing
  • US11870055B2 patent drawing

AI summary

The present application describes the use of a solid electrolyte interphase (SEI) fluorinating precursor and/or an SEI fluorinating compound to coat an electrode material and create an artificial SEI layer. These modifications may increase surface passivation of the electrodes, SEI robustness, and structural stability of the silicon-containing electrodes.