Fluorine-Doped Silicon Oxide Layers for Temperature-Stable Acoustic Waves

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Solution Overview

Problem

Existing acoustic wave devices, particularly those using silicon oxide films doped with boron as temperature compensation layers, fail to sufficiently improve the temperature dependence of frequency.

Innovation Solution

The use of fluorine-doped silicon oxide films as temperature compensation layers, which increase the peak wave number and decrease the half-value width of the Si-O stretching vibration, thereby improving the temperature frequency coefficient (TCF) of acoustic wave devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a SAW device is used, then the device can be miniaturized and integrated, but the Q factor is limited to less than 100 due to acoustic energy loss at the air-substrate interface

Engineering Contradiction:
Improvedevice sizeVSAvoidQ factor
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent converts the harmful acoustic energy loss at the air-substrate interface into a beneficial reflected wave by introducing a reflector structure. The reflector captures the acoustic energy that would otherwise be lost and redirects it back to the resonator, transforming the harmful boundary condition into a useful feedback mechanism that enhances resonance and increases the Q factor.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent implements a nested structure where the acoustic wave is trapped between the resonator and the reflector, creating an acoustic cavity. The acoustic energy is confined and repeatedly reflected within this nested configuration, allowing the energy to be retained and reused multiple times, thereby increasing the quality factor without requiring a larger device footprint.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If acoustic energy is allowed to escape at the air-substrate interface, then the device operation is simplified, but energy loss increases and Q factor decreases

Engineering Contradiction:
Improvedevice operation simplicityVSAvoidacoustic energy loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

Instead of preventing acoustic energy escape through complex encapsulation, the patent allows the energy to escape but immediately recaptures it using the reflector. This approach maintains operational simplicity while converting the energy loss into a useful reflected wave that enhances device performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Area of stationary object

If the acoustic wave is confined to a small area, then device integration is improved, but acoustic energy loss at boundaries increases

Engineering Contradiction:
Improveacoustic wave confinement areaVSAvoidacoustic energy loss at interface
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The patent creates an acoustic cavity by nesting the resonator between the substrate and the reflector. This nested configuration effectively traps the acoustic wave within a compact volume, preventing energy loss at the boundaries by reflecting the waves back into the confined space rather than allowing them to escape.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transforms the boundary condition from a harmful energy loss mechanism into a beneficial reflection mechanism. The reflector converts the acoustic energy that would be lost at the air-substrate interface into useful reflected energy that remains confined within the small device area, simultaneously achieving compact integration and energy retention.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fluorine-doped silicon oxide films significantly enhance the temperature frequency coefficient, reducing frequency variation with temperature and minimizing acoustic wave attenuation, thus improving the performance of acoustic wave devices.

Implementation Method 1

increase the peak wave number and decrease the half-value width of the Si-O stretching vibration

Methodology Applied
Scientific EffectSi-O stretching vibration: Vibration

Implementation Method 2

a piezoelectric substrate, an interdigital electrode that is arranged on the piezoelectric substrate and excites an acoustic wave

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentEP2613439B1Acoustic wave device
Publication Date: 2019.03.13 TAIYO YUDEN KK
  • EP2613439B1 patent drawingFigure 1
  • EP2613439B1 patent drawingFigure 2
  • EP2613439B1 patent drawingFigure 3

AI summary

The present invention provides an acoustic wave device including: a piezoelectric substrate 20 or a piezoelectric film 34, electrodes 22, 32, and 36 located on the piezoelectric substrate 20 or located so as to sandwich the piezoelectric film 34, and silicon oxide films 26, and 38 located so as to cover the comb-shaped electrode 22 on the piezoelectric substrate 20 or located in a region in which the lower electrode 32 and the upper electrode 36, which sandwich the piezoelectric film 34, face each other, and is doped with an element or molecule displacing O in a Si-O bond.