Fluoropolymer Hole Selective Layer for Photodiode Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing hole selective layers (HSLs) in photodiodes, particularly those using PEDOT:PSS, face issues such as work function misalignment, corrosion, and hygroscopicity, leading to accelerated degradation and performance limitations in photovoltaic devices.

Innovation Solution

Employing a fluoropolymer, specifically Aquivion, as the HSL, which improves work function matching, reduces corrosion, and enhances hydrophobic properties, thereby increasing device stability and performance, and optionally combining it with a conductive polymer for improved coating quality and surface energy matching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If PEDOT:PSS is used as hole selective layer, then ease of manufacture is improved, but work function alignment deteriorates

Engineering Contradiction:
Improveease of use in roll-to-roll manufacturingVSAvoidwork function alignment
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the chemical composition parameters of the hole selective layer by incorporating fluorinated compounds (such as Zonyl FS-300) into the PEDOT:PSS matrix. This changes the work function parameter of the HSL to better match the photoactive layer, resolving the work function misalignment issue while maintaining the ease of manufacture through solution processing

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite hole selective layer by combining PEDOT:PSS with fluorinated polymers (like Zonyl FS-300) or other materials such as Alq3. This composite structure integrates the manufacturing advantages of PEDOT:PSS with the work function properties of the fluorinated additives, simultaneously achieving ease of manufacture and proper work function alignment

Inventive Principle:
Principle #40Composite materials

2Reliability

If high loading of poly(styrenesulfonic acid) is used to obtain high conductivity, then electrical conductivity is improved, but corrosion increases

Engineering Contradiction:
Improveelectrical conductivityVSAvoidcorrosion of electrodes and compounds
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful corrosive effect of poly(styrenesulfonic acid) into a beneficial property by using fluorinated compounds (Zonyl FS-300) that provide both the necessary conductivity and hydrophobicity. The fluorinated material replaces the corrosive PSS component, transforming the problem of corrosion into an opportunity to improve both conductivity and chemical stability

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the chemical composition parameter of the hole selective layer by substituting or supplementing PSS with fluorinated compounds. This parameter change reduces the corrosiveness while maintaining or enhancing electrical conductivity, and simultaneously improves hydrophobicity to prevent water ingress

Inventive Principle:
Principle #35Parameter changes

3Reliability

If poly(styrenesulfonic acid) is used in hole selective layer, then conductivity is improved, but hygroscopicity increases

Engineering Contradiction:
Improveelectrical conductivityVSAvoidwater intake and residual water
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent fundamentally changes the hydrophilic parameter of the hole selective layer by incorporating fluorinated compounds (Zonyl FS-300) which are inherently hydrophobic. This parameter change eliminates the hygroscopic nature of PSS while maintaining electrical conductivity through the conductive polymer matrix, and prevents water-related degradation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure combining the conductive properties of PEDOT:PSS with the hydrophobic properties of fluorinated polymers. This composite material achieves both high conductivity and low hygroscopicity, resolving the contradiction between electrical performance and water resistance

Inventive Principle:
Principle #40Composite materials

4Reliability

If fluoropolymer Aquivion is used as HSL, then work function matching is improved, but device complexity increases

Engineering Contradiction:
Improvework function matchingVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes the fluoropolymer composition by controlling the ratio of fluorinated side chains to polymer backbone, and by adjusting the molecular weight and ion exchange capacity of the Aquivion. These parameter optimizations enable proper work function matching while maintaining compatibility with standard solution processing techniques, thus avoiding excessive complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of Aquivion in the HSL of photodiodes results in enhanced device lifetime, improved performance, and better manufacturing capabilities, outperforming devices with Nafion-based HSLs by aligning the work function better and reducing degradation issues.

Implementation Method 1

a hole selective layer (HSL) for modifying the work function of the electrode and/or the active layer

Methodology Applied
Scientific EffectWork function modification:

Implementation Method 2

enhances hydrophobic properties, thereby increasing device stability and performance

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Data Source

PatentEP4012793A1photodiode
Publication Date: 2022.06.15 RAYNERGY TEK INC
  • EP4012793A1 patent drawingFigure 1a~1b
  • EP4012793A1 patent drawingFigure 2a~2b
  • EP4012793A1 patent drawingFigure 3

AI summary

The invention relates to a photodiode, like an photovoltaic (OPV) cell or photodetector (OPD), comprising, between the photoactive layer and an electrode, a hole selective layer (HSL) for modifying the work function of the electrode and/or the photoactive layer, wherein the HSL comprises a fluoropolymer and optionally a conductive polymer, and to a composition comprising such a fluoropolymer and a conductive polymer.