Flush Door Handle With Pressure Detection for Manual Override

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Solution Overview

Problem

Electric door handles for motor vehicles lack a solution for opening the door in case of electronic failure and can inadvertently open due to touch-type interfaces without user activation.

Innovation Solution

A door leaf handle with a gripping element that includes both electronic and mechanical opening zones, where the gripping element is movable and connected to levers, featuring a detection device to send an opening signal only upon predetermined pressure, allowing manual operation in case of electronic failure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a touch-type interface is used for electric door opening, then ease of operation is improved, but reliability deteriorates due to inadvertent opening without user activation

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent changes the activation parameter from simple contact (capacitive/inductive sensing) to pressure-sensitive detection. The pressure-sensitive device requires a minimum threshold force to activate, filtering out accidental touches while allowing intentional user activation. This parameter change resolves the contradiction by maintaining ease of operation through simple pressing action while improving reliability through threshold-based activation.

Inventive Principle:
Principle #35Parameter changes

2Shape

If a mechanical handle is removed for aesthetic purposes, then appearance is improved, but reliability deteriorates due to lack of manual opening capability during electronic failure

Engineering Contradiction:
ImproveappearanceVSAvoidreliability
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The patent makes the gripping element multi-functional: it serves as both an aesthetic flush-mounted component and a mechanical opening device. When pressed, it activates the electronic opening system; when the electronic system fails, it can be manually pulled to mechanically eject the door leaf. This universality resolves the contradiction by maintaining aesthetic appearance while ensuring reliability through dual functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent incorporates a mechanical ejection system as a backup before electronic failure can occur. The ejection system with rack and pinion is pre-positioned and ready to operate manually if needed, providing beforehand cushioning against the potential failure mode of electronic system malfunction.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Shape

If the handle is made flush with the door leaf, then appearance is improved, but ease of operation worsens due to reduced grip accessibility

Engineering Contradiction:
ImproveappearanceVSAvoidease of operation
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The patent makes the gripping element dynamic rather than static. It can remain flush with the door leaf surface for aesthetic purposes, but when activated (either electronically or manually), it moves outward to a deployed position that provides full gripping accessibility. This dynamic behavior resolves the contradiction by maintaining aesthetic appearance in the resting state while providing ease of operation during activation.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12196016B2Handle for a door leaf for a motor vehicle
Publication Date: 2025.01.14 U SHIN ITALIA SPA
  • US12196016B2 patent drawing
  • US12196016B2 patent drawing
  • US12196016B2 patent drawing

AI summary

A handle of a door leaf for a motor vehicle includes a gripping element and a detection device. The gripping element includes an external surface facing outside of a vehicle passenger compartment and an internal surface facing inside of the vehicle passenger compartment. The gripping element is movable relative to a support and fixed to at least one lever configured to displace the gripping element. The gripping element is flush with the door leaf in a closed position. The detection device is configured to detect a predetermined pressure exerted on the gripping element and to send, when such predetermined pressure is detected, an opening signal of the door leaf to an opening device configured to open the door leaf. The detection device is disposed relative to the gripping element on the internal surface of the gripping element.