Focus Ring Temperature Control via Segmented Heaters

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Solution Overview

Problem

Existing substrate treating apparatuses face challenges in precisely adjusting the temperature of the focus ring, which affects the uniform treatment of substrates during plasma etching processes, leading to inconsistent process reproducibility.

Innovation Solution

A substrate treating apparatus with a temperature control unit comprising a first heater, a second heater, and a cooling member, along with a heat transfer sheet, to precisely adjust the temperature of the focus ring, ensuring uniform treatment and improved process reproducibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple contact method is used to adjust the temperature of the focus ring, then the device complexity is reduced, but the temperature control precision deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidtemperature control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The temperature control system is segmented into multiple independent heating zones (first heating unit and second heating unit) positioned at different locations of the focus ring. This allows independent temperature control of different regions, achieving precise temperature adjustment without requiring a single complex heating system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different heating units are applied to different local regions of the focus ring based on their specific temperature requirements. The first heating unit addresses temperature needs at one location while the second heating unit addresses another location, providing localized temperature control that improves overall precision.

Inventive Principle:
Principle #3Local quality

2Device complexity

If a single heating unit is used for the focus ring, then the device complexity is reduced, but the temperature uniformity deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidtemperature uniformity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The heating system is divided into multiple segmented heating units distributed around the focus ring. Each heating unit independently controls the temperature of its local region, ensuring uniform temperature distribution across the entire focus ring while maintaining relatively simple device structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple heating units are combined to work together on the same focus ring structure. The first heating unit and second heating unit operate simultaneously to maintain temperature uniformity, merging their effects to achieve comprehensive temperature control without requiring a single complex heating system.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If the focus ring temperature is not precisely controlled, then the device complexity is reduced, but the process reproducibility deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidprocess reproducibility
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The focus ring temperature control is segmented into multiple independent heating zones, allowing precise adjustment of temperature at different locations. This segmentation enables accurate temperature management that improves process reproducibility while keeping each heating unit relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The temperature control system uses temperature sensors to monitor the actual temperature of the focus ring and feeds this information back to the control unit. The control unit adjusts the heating units based on this feedback to maintain the desired temperature, ensuring process reproducibility through closed-loop control.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus enables precise temperature control of the focus ring, enhancing the uniformity of substrate treatment and improving the reproducibility of the plasma etching process by effectively managing temperature adjustments.

Implementation Method 1

a first heater which is disposed to heat the focus ring under the focus ring

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a second heater which is installed at a position opposite to the first heater under the first heater

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

a cooling member which is provided under the second heater

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

a heat transfer sheet interposed between the focus ring and the body and having a heat transfer rate higher than the heat transfer rate of the body

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 5

a plasma source which generates plasma based on the process gas inside the treatment space

Methodology Applied
Scientific EffectPlasma generation through electromagnetic field: Plasma

Implementation Method 6

an electromagnetic field is formed in an inner space of a chamber to form the plasma. The electromagnetic field excites process gas provided in the chamber to be in a plasma status

Methodology Applied
Scientific EffectElectromagnetic field excitation: Electromagnetic Induction

Data Source

PatentUS11062885B2Supporting unit and substrate treating apparatus including the same
Publication Date: 2021.07.13 SYSTEM ENGINEERING MEGA SOLUTION CO LTD
  • US11062885B2 patent drawing
  • US11062885B2 patent drawing
  • US11062885B2 patent drawing

AI summary

An apparatus for treating a substrate comprises a chamber having a treatment space for treating the substrate; a supporting unit which supports the substrate, inside the treatment space; a gas supplying unit which supplies process gas into the treatment space; and a plasma source which generates plasma based on the process gas inside the treatment space. The supporting unit comprises a supporting plate on which the substrate is placed; a focus ring which is disposed to surround the substrate supported by the supporting plate; a temperature control unit which adjusts a temperature of the focus ring. The temperature control unit may include a first heater which is disposed to heat the focus ring under the focus ring and to be opposite to the focus ring; and a cooling member which is provided under the first heater.