Foldable Display Panel With Curved Elastic Fracture Protection

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Solution Overview

Problem

Folding of a foldable display panel in a housing causes relative movement, leading to potential fractures and interference between the display panel and the housing, which complicates protection and functionality.

Innovation Solution

A display apparatus design featuring a foldable display panel with a first flat area and a second curved area, protected by optical and cover members, an elastic member, and a housing with grooves, along with a protective film and adhesive layers, to minimize interference and protect against fractures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the display panel is made foldable to enable miniaturization and complex interfaces, then the device functionality and compactness are improved, but the display panel becomes susceptible to fractures and interference with the housing

Engineering Contradiction:
Improvefoldable functionalityVSAvoidresistance to fracture
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

A curved protective member is disposed between the display panel and the housing to prevent direct contact and potential fracture. The curved shape allows the protective member to deform elastically during folding, absorbing stress before it reaches the display panel. This prior cushioning measure resolves the contradiction by protecting the foldable display panel from fractures while maintaining its folding functionality.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Volume of moving object

If the display panel is folded, then the device can be miniaturized, but the end position of the display panel changes causing interference with the housing

Engineering Contradiction:
Improvedevice sizeVSAvoidinterference with housing
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The curved protective member acts as an intermediary between the display panel and the housing. During folding, this protective member deforms elastically and prevents the display panel from directly contacting or interfering with the housing. This intermediary structure resolves the contradiction by enabling miniaturization through folding while preventing harmful interference with the housing.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If protective measures are added to prevent fractures, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection from fractureVSAvoidnumber of protective components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The curved protective member serves multiple functions simultaneously: it protects the display panel from fractures, prevents interference with the housing during folding, and maintains the compact folded form factor. By combining these functions into a single component, the solution improves reliability without significantly increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design reduces interference and protects the display panel from fractures, enhancing the durability and functionality of foldable display devices.

Implementation Method 1

an elastic member disposed between the housing and the display panel and having a porous shape or including at least one cavity

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS20250324885A1Display apparatus and electronic device
Publication Date: 2025.10.16 SAMSUNG DISPLAY CO LTD
  • US20250324885A1 patent drawing
  • US20250324885A1 patent drawing
  • US20250324885A1 patent drawing

AI summary

A display apparatus and an electronic device include a display panel including a first area that is foldable and flat and a second area that extends from the first area and is curved, an optical functional layer on the first area and at least a portion of the second area and having at least a portion which is curved, a first cover member on the optical functional layer and overlapping the first area, a second cover member on the first cover member, overlapping the first area and the second area, and having at least a portion which is curved, and a housing in which the display panel, the optical functional layer, the first cover member, and the second cover member are accommodated.