Foldable Electric Vehicle Frame Triangular Stability

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Solution Overview

Problem

Conventional foldable electric vehicles face challenges in achieving both a compact size when folded and stable support when unfolded, with complex and user-unfriendly folding mechanisms, leading to instability and damage during transport.

Innovation Solution

A foldable electric vehicle design featuring a vehicle frame with a back frame that folds into a receiving groove, forming a triangular structure for stability, combined with a draw cord quick unlocking and folding mechanism for simplified operation, and an arch-less bike saddle for reduced storage volume and enhanced comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the foldable cycle frame uses a complex folding mechanism to achieve foldability, then the cycle can be folded for transport, but the overall structure becomes unstable and the folding procedure becomes intricate and not user-friendly

Engineering Contradiction:
ImprovefoldabilityVSAvoidfolding mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The foldable cycle frame is divided into distinct segments: a front vehicle frame, a central body, a back vehicle frame, and foldable connecting rods. This segmentation allows each component to be independently designed and folded, simplifying the overall folding mechanism while maintaining structural integrity during transport

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The foldable connecting rods are designed to be nested within the frame structure when folded, with the front and back vehicle frames folding toward the central body. This nesting approach minimizes the folded size and simplifies the folding procedure by eliminating the need for complex external folding mechanisms

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the foldable cycle frame uses multiple pivot-points to achieve foldability, then the cycle can be folded, but the overall folding structure becomes unstable

Engineering Contradiction:
ImprovefoldabilityVSAvoidfolding structure stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The lifting handle is extracted as a separate functional component from the folding mechanism itself. This allows the folding action to be simplified while the lifting function is handled by a dedicated mechanism, improving overall structural stability during folding and transport

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The lifting handle is designed to lift the central body before the folding action occurs. This preliminary lifting action positions the central body and connected frames in an optimal configuration for folding, ensuring stable and controlled folding motion while maintaining structural integrity

Inventive Principle:
Principle #10Preliminary action

3Volume of moving object

If the foldable cycle frame is designed to fold into a compact size, then it is easy to carry and transport, but the folding mechanism becomes complex and the structure becomes unsafe

Engineering Contradiction:
Improvefolded sizeVSAvoidfolding mechanism complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

Instead of using complex external mechanisms to achieve folding, the design inverts the approach by allowing the frame segments to fold inward toward the central body under controlled motion. This inversion simplifies the folding mechanism while achieving compact folded dimensions suitable for transport

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design allows for a compact, stable, and user-friendly folding mechanism that reduces the risk of damage during transport while providing improved comfort and ease of use.

Implementation Method 1

a draw cord quick unlocking and folding mechanism

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Implementation Method 2

a draw cord quick unlocking and folding mechanism

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP3335972B1Foldable electric vehicle and collapsible frame
Publication Date: 2022.08.03 BEIJING ONEMILE TECH CO LTD
  • EP3335972B1 patent drawingFigure 1
  • EP3335972B1 patent drawingFigure 2~3
  • EP3335972B1 patent drawingFigure 4

AI summary

The present invention provides a foldable electric vehicle and a foldable vehicle frame thereof, wherein the foldable electric vehicle comprises a front frame adapted for being pivotally arranged on a vehicle body of a cycle, a back frame adapted for being pivotally arranged on a vehicle body of a cycle and an actuating arm arranged between the front frame and the back frame, wherein the actuating arm forms a front end and a rear end, wherein the front frame is pivotally arranged on the front end of the actuating arm, and the back frame is pivotally arranged on the rear end of the actuating arm.