Foldable Scooter Mechanism for Compact Storage

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Solution Overview

Problem

Conventional scooters lack a compact folding mechanism that allows them to be easily stored in small spaces, such as vehicle spare tire compartments, while maintaining functionality and ease of use.

Innovation Solution

A scooter with an integrated folding system comprising a first folding mechanism for handle bars, a second for the steerer unit, and a third for the deck, allowing these components to fold around a wheel, enabling the scooter to be compactly stored and easily transported.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a conventional scooter design is used, then the scooter is simple in structure and easy to manufacture, but it cannot be folded into a compact size for storage in small spaces

Engineering Contradiction:
Improvestorage volumeVSAvoidfolding mechanism complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The handlebars are folded inward to nest within the steerer unit, the steerer unit is folded to nest around the front wheel, and the deck is folded to nest around the front wheel, creating a compact nested configuration that fits in small storage spaces

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The scooter is divided into separable folding segments including the handlebars, steerer unit, and deck, each with its own folding mechanism that allows independent movement and compact arrangement

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If a folding mechanism is added to the scooter, then the scooter can be stored in small spaces, but the structure becomes more complex and harder to manufacture

Engineering Contradiction:
Improvestorage adaptabilityVSAvoidmanufacturing ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Multiple folding functions (handlebar folding, steerer unit folding, deck folding) are merged into an integrated folding system where the mechanisms work together through cable connections and coordinated movement, reducing the need for separate independent systems

Inventive Principle:
Principle #5Merging (Combining)

3Length of moving object

If the handlebars are folded within the steerer unit, then the scooter becomes more compact, but the steering mechanism becomes more complex

Engineering Contradiction:
Improvehandlebar lengthVSAvoidsteering mechanism complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The steerer unit is designed with dynamic folding capability that allows it to change configuration between extended (for steering) and folded (for compact storage) states, with cables providing the mechanical connection and movement

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9440699B1Foldable scooter/bike concept and folding mechanism
Publication Date: 2016.09.13 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US9440699B1 patent drawing
  • US9440699B1 patent drawing
  • US9440699B1 patent drawing

AI summary

A number of variations may include a product comprising a scooter with an integrated folding system, wherein the scooter further comprises a first folding mechanism which allows a first and a second handle bar to fold within the steerer unit, a second folding mechanism which allows a steerer unit to be folded around a first wheel, and a third folding mechanism which allows a deck to be folded around the first wheel.