Force Transmitting Mechanism for Surgical Instruments

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing force transmitting mechanisms in instruments, such as those using cables or wires, face inefficiencies in force transmission due to friction and mechanical losses, especially when joint portions are flexed or bent, leading to variable grasping forces and reduced control for operators.

Innovation Solution

A force transmitting mechanism with a driving member and linkages that adjust force transmission efficiency by displacing along a longitudinal axis, utilizing a support portion with a slit to guide movement and adjust angles between linkages, ensuring constant force transmission efficiency regardless of joint flexion or bending.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a cable or wire is used as a force transmitting member, then the structure is simple, but the force transmission efficiency decreases due to friction and mechanical losses when joint portions are flexed or bent

Engineering Contradiction:
Improvestructure simplicityVSAvoidforce transmission efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The force transmitting mechanism is divided into multiple linkages (first linkage, second linkage, third linkage) connected in series. Each linkage segment can rotate independently about its axis, allowing the mechanism to adapt to joint flexion while maintaining efficient force transmission through rotational joints rather than flexible cables that suffer from friction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Rotation axes are introduced as intermediary elements between the linkages and the joint portion. These rotation axes mediate the force transmission by converting the bending motion of the joint into rotational motion of the linkages, thereby eliminating the friction losses that would occur with direct cable or wire transmission through flexed joints.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the joint portion is flexed or bent, then the instrument can adapt to different anatomical positions, but the force transmission efficiency becomes variable and control precision decreases

Engineering Contradiction:
Improvejoint flexibilityVSAvoidcontrol precision
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The mechanism dynamically adapts its configuration through the rotation of linkages about their axes. As the joint portion flexes or bends, the linkages automatically adjust their angular positions to maintain optimal force transmission geometry. This dynamic adaptation ensures that force transmission efficiency remains constant regardless of the joint's degree of flexion, preserving control precision across all positions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mechanism changes its geometric parameters (angular positions of linkages, orientation of rotation axes) in response to joint flexion. By dynamically adjusting these parameters, the system maintains constant force transmission efficiency even as the overall configuration changes to accommodate different anatomical positions, thereby preserving control precision.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the driving member displaces along the longitudinal axis due to joint flexion, then the mechanism accommodates joint movement, but the force transmission path length changes causing efficiency variations

Engineering Contradiction:
Improvejoint movement accommodationVSAvoidforce transmission efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The mechanism introduces rotational degrees of freedom about axes that are substantially perpendicular to the longitudinal axis. This dimensional change allows the linkages to accommodate longitudinal displacement caused by joint flexion through rotation rather than through changes in the force transmission path length, thereby maintaining constant force transmission efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11260544B2Force transmitting mechanism and instrument
Publication Date: 2022.03.01 OLYMPUS CORPORATION(JP)
  • US11260544B2 patent drawing
  • US11260544B2 patent drawing
  • US11260544B2 patent drawing

AI summary

A force transmitting mechanism includes: a force adjusting portion that is disposed between a joint portion of an instrument and a force generating portion and that receives force from the force generating portion; and a driving member that passes through the joint portion, that connects the end effector and the force adjusting portion, and that transmits the force applied from the force adjusting portions to the end effector, wherein, by means of displacement of the driving member associated with flexing or bending of the joint portion, the force adjusting portion increases the force transmission efficiency so that an amount of increase in the force transmission efficiency increases with an increase in a displacement amount of the driving member.