Automated Fraction Collector for Exosome Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The isolation and purification of exosomes using size exclusion chromatography (SEC) are labor-intensive and prone to human error, limiting their clinical applications due to the need for manual processing and the challenges of achieving high purity and reproducibility.

Innovation Solution

An automated fraction collector system that includes a column, injection device, nozzle, sensor assembly, and carousel, controlled by a controller to detect and count liquid drops, allowing for precise and automated separation of exosomes from proteins, eliminating the need for manual intervention and weight sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual size exclusion chromatography is used for exosome isolation, then the process can be performed with simple equipment, but the process is labor-intensive and prone to human error

Engineering Contradiction:
Improvemanual operation simplicityVSAvoidreproducibility
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces manual mechanical operations with an automated robotic system that performs SEC. The robotic arm automatically handles column operations, fraction collection, and sample injection, eliminating human labor while maintaining procedural simplicity through programmable sequences. This substitution resolves the contradiction by providing both ease of operation (through automation) and high reliability (through consistent robotic execution).

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system incorporates self-service features where the robotic platform autonomously performs repeated operations without human intervention. The automated fraction collector and robotic arm work independently to complete the entire SEC process, from sample injection to fraction collection and column regeneration, ensuring reproducible results while reducing operational complexity for users.

Inventive Principle:
Principle #25Self-service

2Device complexity

If manual fraction collection is used, then the device complexity is low, but the process is time-consuming and labor-intensive

Engineering Contradiction:
Improvesystem simplicityVSAvoidprocessing speed
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent employs a robotic arm with automated fraction collection capabilities that rapidly perform operations impossible at manual speeds. The system automatically injects samples, monitors elution in real-time, collects fractions at precise intervals, and regenerates columns without human intervention. This mechanical substitution dramatically increases productivity while managing device complexity through integrated automation architecture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The robotic system enables continuous operation throughout the SEC process without idle periods between manual interventions. The automated fraction collector continuously monitors and collects fractions as they elute from the column, while the robotic arm immediately prepares the next sample or performs column regeneration. This continuous action eliminates downtime and maximizes processing speed while keeping the system design streamlined.

Inventive Principle:
Principle #20Continuity of useful action

3Device complexity

If weight sensors are used for drop detection, then the detection mechanism is simple, but the system requires manual intervention and calibration

Engineering Contradiction:
Improvedetection mechanism simplicityVSAvoidautomated operation
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent replaces weight-based detection with optical sensors that detect liquid drops through light absorption or reflection changes. This substitution eliminates the need for manual calibration of weight thresholds while enabling fully automated operation. The optical detection system provides real-time feedback to the robotic controller, which automatically adjusts fraction collection timing without human intervention, resolving the contradiction between detection simplicity and operational automation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system introduces an optical intermediary (light) between the liquid drop and the detection mechanism. Instead of directly measuring drop weight, the optical sensor detects changes in light properties caused by the presence of liquid drops. This intermediary approach simplifies the detection mechanism while enabling automated control, as the optical signals can be processed electronically without manual calibration.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If automated fraction collection is implemented, then productivity increases, but the device complexity increases

Engineering Contradiction:
Improveisolation speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The robotic platform is designed as a universal system that performs multiple functions: sample injection, column operation, fraction collection, and column regeneration. By consolidating these diverse operations into a single multi-functional robotic system, the patent increases productivity without proportionally increasing complexity. The same robotic arm and controller that inject samples also collect fractions and regenerate columns, achieving high throughput through versatile automation rather than multiple specialized devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the fraction collection system with the robotic automation platform, combining what could be separate devices into an integrated system. The robotic arm controls both the chromatography column operations and the fraction collector, while the optical detection system serves both drop detection and process monitoring functions. This merging reduces overall system complexity while maintaining high productivity through coordinated automation of multiple operations.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables fast, precise, and automated isolation of exosomes with high purity and reproducibility, reducing the chances of errors and increasing efficiency in exosome separation and purification processes.

Implementation Method 1

an IR emitter on a first side of the channel, and an IR detector on an opposing second side of the channel, wherein the sensor assembly is configured to sense liquid drops passing through the channel

Methodology Applied
Scientific EffectInfrared radiation detection: Infrared Radiation

Implementation Method 2

Size exclusion chromatography (SEC) is the considered the best method for separating exosomes from most proteins

Methodology Applied
Scientific EffectSize exclusion chromatography: Chromatography

Data Source

PatentUS20240319053A1Automatic Fraction Collector
Publication Date: 2024.09.26 UNIVERSITY OF TOLEDO
  • US20240319053A1 patent drawing
  • US20240319053A1 patent drawing
  • US20240319053A1 patent drawing

AI summary

An automatic fraction collector, methods of using the same, and systems including the same are described. The automatic fraction collector includes a sensor assembly able to detect liquid drops passing therethrough with light, where the sensor assembly is in the fluid flow path between a column and the point of collection of the liquid drops.