Freeform Concave Grating Spectrometer Design

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Solution Overview

Problem

Existing imaging spectrometers lack freeform surfaces, which offer increased complexity and difficulty in design due to higher degrees of freedom, making it challenging to achieve a simple structure, low cost, and good imaging effect with a larger field of view and wider spectral range.

Innovation Solution

A freeform concave grating imaging spectrometer design utilizing a single optical element with a freeform concave grating that serves both as a dispersion and imaging element, featuring a variable line space concave grating to enhance spectral dispersion and resolving power while reducing system length and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If freeform surfaces are used to achieve larger field of view and wider spectral range, then imaging performance is improved, but device complexity and design difficulty increase

Engineering Contradiction:
Improveimaging performanceVSAvoiddesign complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the concave grating and hyperbolic mirror into a single integrated freeform surface element. This single element simultaneously performs dispersion, focusing, and imaging functions that traditionally required multiple separate components, thereby reducing device complexity while maintaining improved imaging performance across larger fields of view and wider spectral ranges

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The freeform concave grating hyperbolic mirror serves multiple functions simultaneously: it acts as a dispersive element for spectral separation, a focusing element for converging light, and an imaging element for forming spectra. This multi-functionality eliminates the need for separate optical components, reducing overall system complexity while achieving improved measurement precision

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If freeform surfaces with higher degrees of freedom are used to improve spectral dispersion and resolving power, then imaging quality improves, but manufacturing difficulty and cost increase

Engineering Contradiction:
Improvespectral resolving powerVSAvoidmanufacturing difficulty
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent employs variable line space grating parameters across the freeform surface, where the grating spacing changes continuously to optimize spectral dispersion at different locations. This parameter variation enhances resolving power while the freeform surface design allows for integrated manufacturing approaches that can control complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes a hyperbolic mirror geometry with carefully controlled curvature parameters. The curved freeform surface provides the necessary optical path differences for high spectral dispersion and resolving power, while the systematic curvature design enables more manageable manufacturing compared to completely asymmetric freeform surfaces

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Measurement precision

If multiple optical elements are used to achieve good imaging effect, then imaging quality improves, but system length and cost increase

Engineering Contradiction:
Improveimaging qualityVSAvoidsystem length
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

The patent combines multiple optical functions (dispersion, focusing, imaging) into a single freeform concave grating hyperbolic mirror element. This eliminates the need for multiple separate optical components, significantly reducing system length while maintaining good imaging quality through the integrated design

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves improved spectral dispersion, resolving power, and a simpler structure, enabling a larger spectral range with reduced system length and cost, while maintaining good imaging quality and minimizing aberrations.

Implementation Method 1

The key element of the imaging spectrometer is the optical system with dispersion function

Methodology Applied
Scientific EffectDiffraction: Diffraction Grating

Implementation Method 2

The light is irradiated on the concave grating to be dispersed and reflected, to form a reflected light beam

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11614617B2Method for designing freeform concave grating imaging spectrometer
Publication Date: 2023.03.28 HON HAI PRECISION INDUSTRY CO LTD
  • US11614617B2 patent drawing
  • US11614617B2 patent drawing
  • US11614617B2 patent drawing

AI summary

A method for designing a freeform concave grating imaging spectrometer includes selecting a series of light rays incident from different positions of a slit as characteristic light rays. The coordinates and normal directions of characteristic data points at intersections of the characteristic light rays and a surface of a freeform concave grating are calculated. A freeform surface shape of the freeform concave grating is obtained by fitting, so that an initial structure is obtained. Then the initial structure is optimized.