Vehicle Powertrain Freewheeling Control for Brake-Assisted Engine Restart

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Solution Overview

Problem

Conventional internal combustion engine vehicles consume unnecessary fuel and emit excess pollutants due to continuous operation during idling and inactivity, and existing stop-and-start systems lack reliability in restarting the engine during emergency braking on slippery surfaces while maintaining vehicle control.

Innovation Solution

A computer system controls a powertrain system to operate in a freewheeling mode with engine shutdown, utilizing energy from drive wheels for reliable engine restart by delaying brake activation, especially during emergency braking, and using a controllable clutch for torque transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the engine is shut down during freewheeling mode to save fuel and reduce emissions, then fuel consumption and pollution are reduced, but the reliability of engine restart during emergency braking deteriorates

Engineering Contradiction:
Improvefuel consumptionVSAvoidengine restart reliability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system dynamically switches between engine stop and engine running states based on detected braking situations. When emergency braking is detected, the system transitions from engine stop state to engine running state, making the system adaptable to different operational conditions while maintaining fuel efficiency during normal freewheeling operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system continuously monitors braking system activation signals and uses this feedback to determine whether to restart the engine. When a braking situation is detected through the braking system signal, the control system triggers engine restart, creating a closed-loop control mechanism that responds to real-time operational needs

Inventive Principle:
Principle #23Feedback

2Reliability

If the engine is restarted during emergency braking on slippery surfaces, then vehicle control and power steering effectiveness are maintained, but simultaneous brake activation and engine restart cause reduced vehicle control

Engineering Contradiction:
Improvevehicle controlVSAvoidvehicle control stability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system delays brake activation until after the engine has successfully restarted. This preliminary engine restart action ensures that the engine is running and providing power steering effectiveness before the braking force is applied, preventing the simultaneous activation problem that would compromise vehicle control on slippery surfaces

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system prepares the engine for restart before applying brake force by detecting the braking situation in advance and initiating the restart sequence. This beforehand preparation cushions against the potential harm of simultaneous activation by ensuring the engine is ready to provide power steering support when braking begins

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves engine startup reliability on slippery surfaces, maintains vehicle stability, and enhances drivability and safety by effectively using drive wheel energy for restart, avoiding simultaneous brake activation issues.

Implementation Method 1

restarting the engine by using a controllable clutch

Methodology Applied
Scientific EffectTorque transfer: Torque

Implementation Method 2

identify, in the freewheeling mode, a braking situation for the vehicle requiring an activation of braking of the one or more drive wheels

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20260070553A1System and method for controlling a powertrain system of a vehicle
Publication Date: 2026.03.12 VOLVO TRUCK CORP
  • US20260070553A1 patent drawing
  • US20260070553A1 patent drawing
  • US20260070553A1 patent drawing

AI summary

The present disclosure relates to a computer system for controlling a powertrain system of a vehicle, the powertrain system including an internal combustion engine connectable to one or more drive wheels, the computer system including processing circuitry configured to selectively operate the powertrain system in at least a freewheeling mode (ES-FM), the processing circuitry further being in communication with a braking system for the vehicle, wherein the processing circuitry is configured to: determine, in the freewheeling mode, a need for restarting the engine; identify, in the freewheeling mode, a braking situation for the vehicle requiring an activation of braking of the one or more drive wheels; cancel the activation of braking of the one or more drive wheels or determine to decrease the braking operation in response to the determined need for restarting the engine; and restart the engine in response to the cancelation or the decreased braking operation.