Front Wheel Support Structure for Straddle-Type Vehicle

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional front wheel supporting structures for straddle-type vehicles increase vehicle weight and rigidity due to the longitudinal extension of link members, leading to increased weight and reduced maneuverability, and require higher spring and damper forces to prevent front dive during braking.

Innovation Solution

A front wheel supporting structure that reduces the rigidity of the vehicle body-configuring member by using a front arm with a compression load in its length direction during braking, suppressing turning motion of the front arm, and employing a resiliently supported rear end of the front arm to minimize link member load and weight, allowing for a more centralized barycenter and simplified link member shapes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the link members extend long in the longitudinal direction to support the front wheel, then the rigidity of the link mechanism is increased, but the weight of the front portion of the vehicle is increased

Engineering Contradiction:
Improverigidity of link mechanismVSAvoidweight of front portion
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The link mechanism is divided into multiple link members (first link member, second link member, third link member) connected in series. This segmentation allows the load to be distributed across multiple shorter members rather than requiring one long member, reducing overall weight while maintaining rigidity through the combined structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The link members are arranged in a multi-dimensional configuration rather than extending purely in the longitudinal direction. The first link member extends in the longitudinal direction, the second link member extends in the vehicle width direction, and the third link member connects back to the front arm. This spatial arrangement achieves the required support function with shorter individual members, reducing weight while maintaining structural rigidity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the rigidity of the vehicle body-configuring member is increased to prevent front dive during braking, then the durability is enhanced, but the weight of the vehicle is increased

Engineering Contradiction:
Improvedurability during brakingVSAvoidweight of vehicle
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The braking load is segmented and transmitted through multiple link members rather than directly to the vehicle body-configuring member. The first link member receives the load from the front arm, the second link member transfers it laterally, and the third link member completes the load path. This segmentation reduces the peak load and rigidity requirements for the vehicle body-configuring member, allowing weight reduction while maintaining durability.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If the link members are made heavier and more rigid to support the front wheel, then the stability is improved, but the maneuverability of the vehicle is reduced

Engineering Contradiction:
Improvestability of front wheel supportVSAvoidmaneuverability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The multi-link mechanism segments the support function across multiple lighter members rather than relying on one heavy rigid structure. This allows the front wheel to be supported stably while reducing the overall mass that would hinder maneuverability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The link members are configured to allow controlled movement and adjustment during vehicle operation. The multi-link mechanism can dynamically adapt to different loading conditions and steering angles, maintaining stability when needed while enabling easy maneuvering when required, without the penalty of excessive weight.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces vehicle weight, enhances durability, minimizes the front dive phenomenon, and allows for reduced spring and damper forces, improving ride quality and impact resistance while maintaining effective steering and stability.

Implementation Method 1

most of a load (reaction force from road surface) applied to the front wheel at the time of braking can be received by a compression load in a length direction of the front arm

Methodology Applied
Scientific EffectCompression load: Compression

Implementation Method 2

employing a resiliently supported rear end of the front arm to minimize link member load and weight

Methodology Applied
Scientific EffectResilient support: Elasticity

Data Source

PatentEP2743162B1Front wheel supporting structure for straddle-type vehicle
Publication Date: 2019.07.17 KAWASAKI JUKOGYO KK
  • EP2743162B1 patent drawingFigure 1
  • EP2743162B1 patent drawingFigure 2
  • EP2743162B1 patent drawingFigure 3

AI summary

A front wheel supporting structure for a straddle-type vehicle includes a front arm (10) which supports a front axle (6) and which extends rearward from a front axle to a location behind a front wheel (5), and a pair of upper and lower link members (21, 22) which is turnably connected to two vertically separated portions of a rear end of a front arm (10). The link members (21, 22) extend rearward. Rear ends (21b, 22b) of the link members are turnably connected to a vehicle body-configuring member. The front wheel supporting structure includes a front suspension mechanism (12) which suppresses turning motion of the front arm (10).