Deep Fryer Tank Indentation Layout for Thermal Deformation Control
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Solution Overview
Problem
Deep fryer tanks made of deep-drawn metal materials experience sudden deformation due to thermal expansion and stress release, leading to alarming noises and oil splatters, especially when used without a lid and when heating or cooling.
Innovation Solution
The deep fryer tank design incorporates rigidifying lateral indentations on its sides and bottom, which intersect and extend in specific directions to enhance rigidity, reducing deformation by providing structural support and preventing the spread of deformation phenomena.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If deep-drawn metal material is used for the tank, then manufacturing ease and cost are improved, but sudden deformation and popping noises occur during heating and cooling
Solution Approach 1:
The patent applies local quality by adding rigidifying lateral indentations at specific locations on the tank sides and bottom. These indentations are strategically positioned to provide localized structural reinforcement where thermal stress is most likely to cause deformation, while leaving other areas of the tank with the original smooth deep-drawn metal surface for ease of manufacture.
Solution Approach 2:
The rigidifying lateral indentations are pre-formed during the deep-drawing manufacturing process itself, before the tank is put into service. This preliminary action of creating the indentations during manufacturing prevents the need for additional reinforcement steps later, while ensuring the structural integrity is established beforehand to prevent popping and deformation during thermal cycles.
2Reliability
If rigidifying lateral indentations are added to the tank sides and bottom, then sudden deformation and popping noises are reduced, but manufacturing complexity increases
Solution Approach 1:
The patent segments the continuous lateral surface of the tank into distinct regions by introducing rigidifying lateral indentations. These indentations divide the side walls and bottom into separate zones, creating a segmented structure that prevents the propagation of deformation across the entire tank surface, thereby reducing popping noises and sudden deformations.
Solution Approach 2:
The patent adds a new dimensional feature to the tank by creating lateral indentations that extend in specific directions (e.g., perpendicular to the side walls). This introduces a third dimension of structural complexity to a previously two-dimensional surface, creating intersecting rigidifying patterns that enhance stability without requiring multiple separate components.
3Ease of operation
If the tank is used without a lid, then accessibility and ease of operation are improved, but sudden deformation and oil splatters increase
Solution Approach 1:
The rigidifying lateral indentations act as a preventive measure that cushions against the harmful effects of thermal stress before it can cause popping and oil splatters. By strengthening the tank structure in advance through the indentation pattern, the tank is better prepared to withstand thermal expansion and contraction without sudden deformations that would cause oil to splash out, even when used without a lid.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design significantly reduces sudden deformation and associated noises, such as popping, during heating and cooling cycles, enhancing the safety and usability of the deep fryer tank.
Implementation Method 1
These phenomena are due to the high thermal amplitude of the frying bath, to the thermal expansion of the metal material and to the release of the stresses generated during the deep-drawing operation
Implementation Method 2
These phenomena are due to the high thermal amplitude of the frying bath, to the thermal expansion of the metal material and to the release of the stresses generated during the deep-drawing operation
Data Source
AI summary
A deep fryer tank made of a deep-drawn metal material includes a bottom and several sides connected to the bottom by curves, at least one of the sides having at least one rigidifying lateral indentation forming a lateral recess extending in one direction.At least one side has at least one other rigidifying lateral indentation forming another lateral recess extending in another direction, and the at least one rigidifying lateral indentation intersects the at least one other rigidifying lateral indentation.An electric deep fryer comprises a deep fryer tank of the aforementioned type.


