Fuel-Air Regulator Location for UAV Drag Reduction

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Solution Overview

Problem

In dual-fluid injection systems for internal combustion engines, particularly in UAVs, the existing fuel-air regulators are often located close to the fuel rail assembly, leading to drag issues during flight and potential inefficiencies in pressure regulation due to their proximity to the fluid delivery device.

Innovation Solution

The fuel-air regulator is relocated to be in close proximity to the air compressor, integrated with its housing, and oriented to facilitate gravity flow of fluids, with a separate air pressure reference path and thermal insulation to maintain air temperature above the dew point, ensuring responsive fuel pressure regulation without introducing pressure fluctuations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the fuel-air regulator is located close to the fuel rail assembly, then the pressure regulation can be maintained, but drag increases during flight and center of gravity is adversely affected

Engineering Contradiction:
Improvepressure regulationVSAvoiddrag
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The fuel-air regulator is extracted from its conventional location near the fuel rail assembly and relocated to the air compressor housing. This separation removes the harmful drag effect from the regulator's location while maintaining its pressure regulation function through the air pressure reference path.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The air compressor housing is given a dual function: it continues to compress air for the injection system while also housing the fuel-air regulator. This multi-functionality allows the regulator to be positioned remotely from the fuel rail without adding separate mounting structure or increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If the regulator is relocated remotely from the fluid delivery device, then drag is reduced, but pressure fluctuations may be introduced

Engineering Contradiction:
ImprovedragVSAvoidpressure differential
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

An air pressure reference path is introduced as an intermediary connection between the air compressor and the fuel-air regulator. This reference path transmits air pressure information to the regulator, enabling it to maintain accurate fuel pressure regulation despite being located remotely from the fluid delivery device.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If the regulator is integrated with the air compressor housing, then device complexity is reduced, but thermal insulation requirements increase to maintain air temperature above dew point

Engineering Contradiction:
Improvesystem integrationVSAvoidair temperature
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

Thermal insulation is applied locally to the air delivery path and air compressor housing rather than throughout the entire system. This targeted insulation maintains air temperature above the dew point in the critical regions where condensation would occur, while avoiding unnecessary insulation elsewhere in the system.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces drag, provides a center-of-gravity benefit for UAVs, and maintains reliable fuel injection by ensuring consistent pressure differentials, minimizing condensation and pressure drops, thus enhancing the overall efficiency and performance of the dual-fluid injection system.

Implementation Method 1

a regulator for regulating fuel pressure with reference to air pressure

Methodology Applied
Scientific EffectPressure regulation:

Implementation Method 2

with a separate air pressure reference path and thermal insulation to maintain air temperature above the dew point

Methodology Applied
Scientific EffectPressure stabilization:

Implementation Method 3

thermal insulation to maintain air temperature above the dew point, ensuring responsive fuel pressure regulation without introducing pressure fluctuations

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 4

oriented to facilitate gravity flow of fluids

Methodology Applied
Scientific EffectGravity flow: Gravitation

Data Source

PatentUS12071909B2Fuel-air regulator location
Publication Date: 2024.08.27 ORBITAL AUSTRIALIA PTY LTD
  • US12071909B2 patent drawing
  • US12071909B2 patent drawing
  • US12071909B2 patent drawing

AI summary

A dual-fluid injection system for an internal combustion engine, and an unmanned aerial vehicle (UAV) powered by an engine having the dual-fluid injection system. The dual-fluid injection system comprises a liquid fuel metering device and a fluid delivery device operating in tandem. A gas supply system comprising an air compressor and an air delivery path extending between the air compressor and the fluid delivery device is provided to supply pressurised air to the fluid delivery device. The gas supply system comprises an air compressor and an air delivery path extending between the air compressor and the fluid delivery device. A fuel supply system is adapted to deliver liquid fuel to the liquid fuel metering device. A fuel-air regulator is provided for regulating fuel pressure with reference to air pressure to establish and maintain a requisite pressure differential between the fuel pressure and the air pressure. The fuel-air regulator is located remotely from the fluid delivery device and more particularly in close proximity to the air compressor. In a preferred arrangement, the fuel-air regulator is mounted on or integrated with the air compressor or a part thereof.