Fuel Cell Electrolysis Path for Prolonged Endurance Braking

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Solution Overview

Problem

Existing vehicle braking systems face overheating and excessive wear during prolonged endurance braking, particularly in downhill scenarios, leading to reduced braking performance and shortened lifespan.

Innovation Solution

Transfer electric energy generated during braking from electric motors to a fuel cell arrangement to perform electrolysis, converting water into oxygen and hydrogen, which is stored for later use, thereby dispersing excess energy and reducing motor heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If electric motors are used for prolonged braking, then braking performance is maintained, but the motors become overheated and braking duration is limited

Engineering Contradiction:
Improvebraking durationVSAvoidmotor temperature
Core Design Contradiction:
Duration of action of moving objectVSTemperature

Solution Approach 1:

The patent converts the harmful excess energy generated during braking (which causes overheating) into a beneficial resource by directing it to perform electrolysis in the fuel cell arrangement. This transforms the thermal problem into a chemical energy storage opportunity, allowing prolonged braking while utilizing the waste energy productively

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The fuel cell arrangement acts as an intermediary energy management system between the electric motors and the vehicle's energy storage. It receives excess electrical energy from braking motors and converts it via electrolysis into stored chemical energy (hydrogen and oxygen), mediating the energy flow to prevent motor overheating

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of moving object

If braking energy is dissipated as heat, then energy is removed from the system, but braking device lifespan is reduced due to excessive wear and overheating

Engineering Contradiction:
Improvebraking durationVSAvoidbraking device lifespan
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

Instead of dissipating braking energy as wasted heat that causes wear and overheating, the system converts this energy into useful chemical energy through electrolysis. This eliminates the harmful thermal effects while capturing the energy value, thereby extending braking device lifespan

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system changes the energy dissipation parameter from thermal form (heat) to chemical form (stored hydrogen and oxygen). This parameter transformation fundamentally alters how braking energy is handled, converting a destructive process into a constructive energy storage process

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method prolongs the duration of consistent braking by reducing motor heating and extending the lifespan of braking devices by dispersing excess energy through electrolysis, using available resources efficiently and safely.

Implementation Method 1

dispatching the transferred electric energy or power by causing the fuel cell arrangement to perform electrolysis driven by the transferred electric energy or power

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS20250206143A1Enabling prolonged endurance braking
Publication Date: 2025.06.26 VOLVO TRUCK CORP
  • US20250206143A1 patent drawing
  • US20250206143A1 patent drawing
  • US20250206143A1 patent drawing

AI summary

A method is disclosed for enabling prolonged endurance braking for a vehicle comprising one or more electric motor(s) and a fuel cell arrangement configured to drive the electric motor(s). The method comprises—during braking by the electric motor(s)—transferring, from the electric motor(s) to the fuel cell arrangement, electric energy or power generated by the electric motor(s) during the braking, and dispatching the transferred electric energy or power by causing the fuel cell arrangement to perform electrolysis driven by the transferred electric energy or power. In some examples, electric energy or power generated by the electric motor(s) during the braking is transferred from the electric motor(s) to the fuel cell arrangement only when an energy storing system of the vehicle is unable to receive the generated electric energy or power for storage.