Fuel Cell Vehicle Pre-Stop Drying Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional fuel cell vehicles require a post-stop drying process that prolongs the operation of the air pump, causing discomfort and reducing marketability due to continuous noise after the vehicle is stopped.

Innovation Solution

Implementing a method to predict the stop state of the fuel cell system during travel and initiating a pre-stop drying process, transitioning the fuel cell stack to a dry state a predetermined time before the predicted stop, thereby eliminating or reducing the need for post-stop power generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a post-stop drying process is performed to transition the fuel cell stack to a dry state after stopping, then the durability and power generation stability are improved, but the air pump continues to operate for a certain period causing noise and reducing marketability

Engineering Contradiction:
Improvedurability and power generation stabilityVSAvoidair pump noise and continuous operation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by transitioning the fuel cell stack to a dry state before the vehicle stops. The control unit performs drying control during the stopping prediction period, using the air pump to supply干燥 gas to the fuel cell stack and remove moisture, so that the drying process is completed before the vehicle actually stops, eliminating the need for post-stop drying operation

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If the air pump is operated continuously during post-stop drying to remove moisture from the fuel cell stack, then the moisture state transitions to dry state, but the operation time is prolonged causing discomfort to occupants

Engineering Contradiction:
Improvemoisture state transitionVSAvoidair pump operation time
Core Design Contradiction:
Stability of the object's compositionVSDuration of action of moving object

Solution Approach 1:

The control unit predicts the stopping time and initiates drying control before the vehicle stops. By performing the moisture removal process in advance during the stopping prediction period, the fuel cell stack transitions to a dry state before the vehicle actually stops, significantly reducing or eliminating the air pump operation time after stopping

Inventive Principle:
Principle #10Preliminary action

3Loss of time

If pre-stop drying control is implemented to transition to dry state before stopping, then post-stop drying time is eliminated or reduced, but stop prediction accuracy is required

Engineering Contradiction:
Improvepost-stop drying timeVSAvoidstop prediction accuracy
Core Design Contradiction:
Loss of timeVSDifficulty of detecting and measuring

Solution Approach 1:

The control unit uses feedback from the stopping prediction unit to determine when to switch to drying control mode. The system continuously monitors vehicle operating conditions and uses the predicted stopping information to timing the drying process, ensuring that drying is performed at the optimal time before stopping without requiring excessive prediction accuracy

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach eliminates or significantly reduces the post-stop drying time, preventing air pump noise and enhancing the marketability of fuel cell vehicles by ensuring a quicker transition to a dry state.

Implementation Method 1

the power generation cells generating electric power by an electrochemical reaction of a fuel gas and an oxygen-containing gas

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Implementation Method 2

a drying state control that causes the fuel cell stack to transition to a dry state

Methodology Applied
Scientific EffectMoisture removal through gas flow: Convection

Data Source

PatentUS11695137B2Fuel cell vehicle and method of stopping the same
Publication Date: 2023.07.04 HONDA MOTOR CO LTD
  • US11695137B2 patent drawing
  • US11695137B2 patent drawing
  • US11695137B2 patent drawing

AI summary

When a time point of occurrence of a stop state of a fuel cell system is predicted during traveling, a drying state control that causes a fuel cell stack to transition to a dry state is started a predetermined time (a required drying time) before the predicted time point of occurrence of the stop state.