Fuel Cell Pre-Activation for Battery Discharge Power Shortfalls

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Solution Overview

Problem

Fuel cell vehicles experience acceleration delays due to insufficient power supply when the battery discharge power is reduced, as they rely solely on a reference value for fuel cell operation, leading to delayed motor power delivery.

Innovation Solution

A fuel cell vehicle system that predicts battery discharge power shortages by monitoring battery discharge and operates the fuel cell in advance to prevent power shortages, adjusting the discharge power reduction slope and controlling fuel cell operation based on battery State of Charge (SOC) to ensure timely power generation for the motor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the fuel cell operation is determined based only on the reference value of battery discharge power, then the battery protection is simplified, but the acceleration response is delayed when battery discharge power is reduced

Engineering Contradiction:
Improvecontrol system complexityVSAvoidacceleration response speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The patent applies preliminary action by predicting future battery discharge power shortages before they occur. The controller monitors current discharge power and calculates predicted future discharge power, then activates the fuel cell in advance when the predicted power falls below the reference value. This ensures the fuel cell is ready to provide supplemental power before the battery discharge power actually drops, eliminating acceleration delays while maintaining simple control logic.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the battery discharge power is reduced to protect the battery, then the battery reliability is improved, but the available power for the motor becomes insufficient

Engineering Contradiction:
Improvebattery reliabilityVSAvoidavailable power
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent merges the power sources by combining battery discharge power with fuel cell output power to meet the motor's power requirements. When the battery discharge power is reduced for protection, the controller simultaneously activates the fuel cell to provide supplemental power. The motor receives the sum of both power sources, ensuring sufficient available power while the battery operates within safe limits, thus maintaining both reliability and power availability.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If the fuel cell is restarted when battery discharge power reaches a specific value, then the fuel cell operation is simplified, but the power generation time is delayed

Engineering Contradiction:
Improvefuel cell control complexityVSAvoidfuel cell restart time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by calculating the predicted future discharge power based on current discharge power and operational parameters. The fuel cell is activated when this predicted value approaches the reference threshold, rather than waiting until the actual discharge power reaches the limit. This advance activation eliminates the time delay between detecting power shortage and fuel cell response, while the control remains simple through automated prediction and threshold comparison.

Inventive Principle:
Principle #10Preliminary action

4Productivity

If the battery operates under high power continuously, then the vehicle productivity is maintained, but the battery discharge power decreases due to thermal effects

Engineering Contradiction:
Improvevehicle productivityVSAvoidbattery discharge power
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The patent introduces the fuel cell as an intermediary power source that supplements battery power during high-power operations. When the battery operates under high power conditions that cause thermal effects and power reduction, the fuel cell activates to provide additional power. This intermediary power source allows the battery to maintain high productivity operation without suffering thermal degradation, as the fuel cell compensates for the power loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution prevents acceleration delays by ensuring the fuel cell generates power in advance of battery power reduction, maintaining smooth vehicle acceleration by supplementing power from the fuel cell when battery discharge power is predicted to be insufficient.

Implementation Method 1

A fuel cell vehicle refers to a vehicle employing a fuel cell which generates power through an electrochemical reaction between hydrogen and air

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Data Source

PatentUS12119522B2Fuel cell vehicle and method for controlling power generation for the same
Publication Date: 2024.10.15 HYUNDAI MOTOR CO LTD
  • US12119522B2 patent drawing
  • US12119522B2 patent drawing
  • US12119522B2 patent drawing

AI summary

A fuel cell vehicle and a method for controlling power generation for the same are provided. The fuel cell includes a motor supplying driving power for driving the fuel cell vehicle, a fuel cell and a battery supplying electrical power for driving the motor, and a vehicle controller for operating the fuel cell in advance by predicting a shortage of discharge power of the battery by monitoring the discharge power of the battery.