Fuel Cell Air Pump Buffer Control for Power Fluctuation Protection

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Solution Overview

Problem

Existing fuel cell systems do not optimize the range of electrical power that can be charged to and discharged from the power storage device, leading to inefficiencies and potential damage due to rapid power fluctuations during pump speed changes.

Innovation Solution

A fuel cell system with a control device that sets a range of chargeable and dischargeable electrical power, including an acceleration buffer for power discharge to the pump during speed increases and a deceleration buffer for power charge during speed decreases, based on steady power consumption and rated power of the pump, while adjusting buffers according to temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the range of electrical power chargeable to and discharged from the power storage device is not optimized, then the system structure remains simple, but rapid power fluctuations during pump speed changes cause inefficiency and potential damage to the power storage device

Engineering Contradiction:
Improveprotection of power storage deviceVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control device sets a buffer range for the amount of electrical power chargeable to and discharged from the power storage device in advance, before rapid power fluctuations occur. This preliminary setting prevents excessive charging or discharging during pump speed changes, protecting the power storage device without requiring complex real-time control mechanisms.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If a buffer range is set for power charge and discharge, then the power storage device is protected from excessive operations, but the range of electrical power available for other devices is reduced

Engineering Contradiction:
Improveprotection of power storage deviceVSAvoidpower availability for devices
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control device dynamically adjusts the buffer range based on the operational state of the air pump. By making the buffer range variable rather than fixed, the system protects the power storage device while maximizing the electrical power available for other devices during different operating conditions.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the buffer range is fixed, then the control system is simple, but it cannot adapt to varying operational conditions and temperature changes

Engineering Contradiction:
Improveadaptation to operational conditionsVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control device changes the buffer range parameter based on operational conditions and temperature variations. This allows the system to adapt to different scenarios without requiring a fundamentally complex control mechanism, as the adjustment is based on pre-established relationships between temperature/operational state and appropriate buffer ranges.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Optimizes power management by absorbing rapid power fluctuations, protecting the power storage device from excessive charging or discharging, and ensuring stable operation of the air pump.

Implementation Method 1

The power generation cells generate electrical power by electrochemical reactions between a fuel gas (hydrogen-containing gas) and an oxygen-containing gas supplied from an air pump

Methodology Applied
Scientific EffectElectrochemical reactions: Fuel Cell

Implementation Method 2

a power storage device configured to be able to supply electrical power to the pump

Methodology Applied
Scientific EffectElectrochemical energy storage: Battery (electricity)

Data Source

PatentUS20250239636A1Fuel cell system and method for charging and discharging control of electrical power storage device of fuel cell system
Publication Date: 2025.07.24 HONDA MOTOR CO LTD
  • US20250239636A1 patent drawing
  • US20250239636A1 patent drawing
  • US20250239636A1 patent drawing

AI summary

A fuel cell system including a power storage device and an air pump sets a buffer that is allocated within a range of an amount of electrical power chargeable to and dischargeable from the power storage device, the buffer including, as an acceleration buffer, an amount of electrical power dischargeable from the power storage device to the air pump while a rotational speed of the air pump is accelerated, calculates steady AP power consumption of the air pump, and sets the acceleration buffer based on the calculated steady AP power consumption and rated electrical power of the air pump.