Fuel Cell Dead-End Reactant Vessel Pressure Swing

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Solution Overview

Problem

Conventional dead-end fuel cell systems require periodic gas purging to prevent flooding, leading to reduced gas utilization efficiency and power consumption issues due to unreacted fuel and oxidant loss.

Innovation Solution

A fuel cell apparatus and method that utilizes a pressure-swing mechanism where a portion of the reactant and water are retained in a vessel connected to the fuel cell assembly, allowing the reactant to be recycled back into the system without purging, maintaining uniform water distribution and preventing flooding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If periodic gas purging is implemented in dead-end fuel cell systems to prevent flooding, then water removal is improved, but gas utilization efficiency deteriorates due to loss of unreacted fuel and oxidant

Engineering Contradiction:
ImprovefloodingVSAvoidgas utilization efficiency
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

The patent implements periodic pressure cycling between high and low pressure states. During high pressure, water is removed from the fuel cell; during low pressure, unreacted fuel and oxidant are returned to the fuel cell for continued reaction. This periodic action eliminates the need for purging while maintaining water management, thereby preventing flooding without losing unreacted gases.

Inventive Principle:
Principle #19Periodic action

2Productivity

If unreacted fuel and oxidant are re-circulated back into the fuel cell using blowing or pumping systems, then gas utilization rate is improved, but power consumption increases and pressure drop increases

Engineering Contradiction:
Improvegas utilization rateVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent uses dynamic pressure cycling to alternately fill and empty the accumulation chamber. During the filling phase (high pressure), water is forced out of the fuel cell into the chamber. During the emptying phase (low pressure), unreacted gases are drawn back into the fuel cell. This dynamic pressure variation enables passive gas recirculation without requiring continuous blowing or pumping, thus reducing power consumption while maintaining high gas utilization rates.

Inventive Principle:
Principle #15Dynamics

3Object-generated harmful factors

If a purge valve is added to dead-end fuel cell systems to remove excess water, then water management is improved, but device complexity increases

Engineering Contradiction:
Improvewater accumulationVSAvoidcontrol system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the water removal function from the fuel cell by providing a separate accumulation chamber connected to the fuel cell outlet. The chamber acts as a dedicated water collection reservoir that receives and stores excess water during high pressure cycles. This separation of water management from the main fuel cell operation simplifies the control system by eliminating the need for complex purge valve mechanisms while effectively managing water accumulation.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach eliminates the need for purging, maintains stable power output, and enhances fuel and oxidant utilization efficiency by preventing unreacted gases from being discharged, thus improving overall system performance and efficiency.

Implementation Method 1

water in the fuel cell assembly is carried by a convective flow of the first reactant into the first vessel via the first outlet

Methodology Applied
Scientific EffectConvective flow: Convection

Implementation Method 2

A fuel cell apparatus and method that utilizes a pressure-swing mechanism where a portion of the reactant and water are retained in a vessel connected to the fuel cell assembly

Methodology Applied
Scientific EffectPressure swing: Pressure Gradient

Data Source

PatentUS9780395B2Fuel cell apparatus and method of operation
Publication Date: 2017.10.03 TEMASEK POLYTECHNIC
  • US9780395B2 patent drawing
  • US9780395B2 patent drawing
  • US9780395B2 patent drawing

AI summary

A fuel cell apparatus (10) and method (50) of operating a fuel cell are provided. The fuel cell apparatus (10) includes a fuel cell assembly (12) having a first outlet (26) and a first vessel (34) coupled to the first outlet (26) and forming a first dead end. The first vessel (34) is arranged to receive and hold a portion of a first reactant and water when a supply of the first reactant is being fed to the fuel cell assembly (12) and to return the first reactant in the first vessel (34) to the fuel cell assembly (12) via the first outlet (26) when the supply of the first reactant to the fuel cell assembly (12) is cut off.