Fuel Cell System Low-Temperature Start Control

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Solution Overview

Problem

Fuel cell systems face challenges in starting efficiently under low-temperature environments due to moisture accumulation and reduced power supply capability of storage devices, leading to inadequate scavenging operations and deteriorated performance.

Innovation Solution

A fuel cell system with control means that sets operating conditions, such as temperature and power generation levels, to maintain a moisture content below a target level based on the power storage device's state, and includes heating means to quickly recover power supply capability, ensuring efficient starting even at low temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a scavenging operation is performed by driving a compressor or motor using power from a power storage device under low-temperature conditions, then moisture can be discharged from the fuel cell, but the power supply capability of the power storage device deteriorates, resulting in insufficient scavenging operation

Engineering Contradiction:
Improvestarting performanceVSAvoidpower supply capability
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The control means performs preliminary action by setting the operating condition of the fuel cell before the scavenging operation to ensure moisture content is below the target level. This anticipates the reduced power availability and prepares the system in advance, allowing the scavenging operation to succeed even with limited power from the cold power storage device.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control means changes operating parameters (temperature, power generation amount) of the fuel cell to maintain moisture content below the target level. By adjusting these parameters, the system adapts to the reduced scavenging capability caused by low-temperature power storage device performance, ensuring sufficient moisture removal during operation stop.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the operating condition of the fuel cell is maintained at high power generation levels, then efficient power production is achieved, but moisture accumulates in the fuel cell, causing starting performance deterioration under low-temperature conditions

Engineering Contradiction:
Improvepower generation efficiencyVSAvoidstarting performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control means dynamically adjusts the operating condition of the fuel cell based on real-time moisture content monitoring and power storage device state. This allows the system to optimize between power generation efficiency and moisture management, changing operating parameters as needed to maintain both productivity and starting performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control means uses feedback from moisture content estimation and power storage device state to continuously adjust the fuel cell operating condition. This closed-loop control ensures that power generation efficiency is maintained while preventing excessive moisture accumulation that would harm starting performance under low-temperature conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient starting of fuel cells under low-temperature conditions by adjusting operating conditions and heating the power storage device, thereby maintaining optimal moisture levels and restoring power supply capability.

Implementation Method 1

a power storage device 12, and control means 4 for setting an operating condition of the fuel cell 10

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

heating means to quickly recover power supply capability

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

a fuel cell 10 for generating electric power by a reaction of a fuel gas with an oxidation gas

Methodology Applied
Scientific EffectFuel cell electrochemical reaction: Fuel Cell

Implementation Method 4

moisture is generated in the fuel cell by the electrochemical reaction

Methodology Applied
Scientific EffectElectrochemical reaction:

Data Source

PatentUS7977002B2Fuel cell system and mobile article
Publication Date: 2011.07.12 TOYOTA JIDOSHA KK
  • US7977002B2 patent drawing
  • US7977002B2 patent drawing
  • US7977002B2 patent drawing

AI summary

There is disclosed a fuel cell system including a fuel cell for generating electric power by a reaction of a fuel gas an oxidation gas, and a power storage device, and being configured to perform a scavenging operation when an operation of the fuel cell is stopped for discharging a moisture from the fuel cell by supplying a gas into the fuel cell by using the power supplied from the power storage device. The fuel cell system further includes control means for setting an operating condition of the fuel cell so that a moisture content of the fuel cell when it is in operation is less than a target moisture content set in accordance with a state of the power storage device.