Fuel Cell Temperature Control via Driver Propensity

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Solution Overview

Problem

Conventional fuel cell temperature control methods fail to account for a driver's propensity, leading to rapid temperature changes that can cause overheating or overcooling, damaging the vehicle system.

Innovation Solution

An apparatus and method that calculate a control factor using ambient temperature and driver propensity information, applying a compensation value to prevent overheating and overcooling by adjusting the fuel cell temperature through coolant pump RPM, radiator fan control, and coolant temperature valve management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the temperature of the fuel cell is controlled only based on the temperature outside the vehicle, then the control system is simple, but the temperature control precision deteriorates due to driver's propensity causing rapid temperature changes

Engineering Contradiction:
Improvecontrol system complexityVSAvoidtemperature control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system performs preliminary classification of driver propensity into multiple groups before temperature control is needed. This pre-established classification enables the control system to anticipate and prepare for different driving patterns, allowing precise temperature control without adding complex real-time decision-making structures.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies dynamic control strategies by selecting different temperature control methods based on the driver's propensity group. For example, aggressive drivers may require more frequent cooling interventions while mild drivers need gentler control, making the system adaptable rather than static.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If the target temperature is constantly reduced as the outside temperature increases, then the fuel cell temperature is kept stable, but overheating or overcooling occurs when driver's propensity causes rapid temperature changes

Engineering Contradiction:
Improvefuel cell temperature stabilityVSAvoidvehicle system reliability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The system continuously monitors the actual fuel cell temperature and compares it against the target temperature, then adjusts cooling control factors accordingly. This feedback mechanism prevents both overheating and overcooling by responding to real-time temperature deviations caused by different driving patterns.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes multiple parameters including target temperature, cooling control factors, and temperature change rates based on driver propensity classification. These parameter adjustments allow the system to maintain reliability across different driving scenarios rather than using a fixed temperature control strategy.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If the temperature control is adjusted based on driver's propensity, then the temperature control precision is improved, but the device complexity increases due to driver propensity determination and compensation calculations

Engineering Contradiction:
Improvetemperature control precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Driver propensity is classified into discrete groups in advance, creating a simplified lookup structure for the control system. This preliminary categorization avoids the need for complex real-time analysis of driving behavior, reducing computational complexity while maintaining precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system applies compensation values selectively based on the driver's propensity group and heating value change rate. Rather than continuously adjusting all parameters, the system applies targeted compensation only when and where needed, balancing precision with computational efficiency.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Precise temperature control of the fuel cell is achieved, preventing damage to the vehicle system and improving its reliability by actively managing temperature changes based on driver behavior.

Implementation Method 1

a coolant pump RPM control unit that controls a coolant pump RPM

Methodology Applied
Scientific EffectHeat transfer: Convection

Implementation Method 2

a radiator fan RPM control unit that controls a radiator fan RPM

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

a coolant temperature control valve opening control unit that controls a coolant temperature control valve opening

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11148553B2Apparatus for controlling temperature of fuel cell and method thereof
Publication Date: 2021.10.19 HYUNDAI MOTOR CO LTD
  • US11148553B2 patent drawing
  • US11148553B2 patent drawing
  • US11148553B2 patent drawing

AI summary

A fuel cell temperature control apparatus includes: a driver propensity determination processor that determines a driver's propensity while a vehicle travels; a temperature control factor decision processor that determines a temperature control factor based on an ambient temperature and the driver's propensity to control the temperature of the fuel cell; and a storage that stores driver propensity determination information determined by the driver propensity determination processor.