Fuel Mixture Supplementary Content Estimation via Pressure Change

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Diesel engines face challenges in accurately estimating the content of supplementary fuels like FAME in diesel fuel mixtures, which affects combustion processes and exhaust gas treatment, especially when vehicles operate across national boundaries with varying FAME contents.

Innovation Solution

A method using a high-pressure pump and pressure sensor to estimate the fuel mixture's supplementary fuel content by comparing the pressure increase in the accumulator tank with a reference mixture, allowing for precise control of engine operations based on the fuel mixture's characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the engine operates with varying FAME content fuel mixtures, then the engine can adapt to different national fuel standards, but the combustion process and exhaust treatment become unpredictable and suboptimal

Engineering Contradiction:
Improveadaptability to different national fuel standardsVSAvoidcombustion process stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system dynamically adjusts engine operating parameters (injection timing, injection quantity, valve timing) based on detected FAME content. The control unit receives FAME content information and modifies combustion parameters to optimize performance for each fuel type, transforming the engine from a fixed-parameter system to an adaptive one that maintains reliability across varying fuel compositions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system implements a feedback loop where the FAME content detection unit continuously monitors fuel composition, and the control unit adjusts engine parameters in response. This closed-loop control ensures that combustion processes remain optimized despite changes in fuel mixture, resolving the contradiction between adaptability and combustion stability

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the engine operates with varying FAME content fuel mixtures, then the engine can travel across national boundaries, but the exhaust gas treatment efficiency deteriorates

Engineering Contradiction:
Improvecross-border operational capabilityVSAvoidexhaust gas treatment efficiency
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The control unit adjusts exhaust treatment parameters based on detected FAME content. Since FAME affects combustion temperature and exhaust composition, the system modifies injection timing and quantity to optimize combustion efficiency, thereby maintaining consistent exhaust gas treatment performance across different fuel compositions and national boundaries

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system detects FAME content in advance before combustion occurs and pre-adjusts engine parameters accordingly. This preliminary adaptation ensures that combustion and exhaust treatment are optimized for the specific fuel type before the actual combustion process begins, preventing harmful emissions rather than correcting them afterward

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If conventional diesel oil is used without FAME content detection, then the engine operation is simple, but the energy efficiency and emission performance are suboptimal

Engineering Contradiction:
Improveengine operation simplicityVSAvoidenergy efficiency
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The system automatically detects FAME content and adjusts engine parameters without requiring driver intervention. The detection unit and control unit work autonomously to optimize combustion based on fuel composition, maintaining ease of operation while significantly improving energy efficiency. The engine essentially serves itself by adapting to the fuel being used

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces manual fuel selection and engine tuning with automated electronic detection and control. The FAME content detection unit and electronic control unit substitute for complex mechanical adjustment mechanisms, achieving both simplicity of operation and optimized energy efficiency through electronic automation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate estimation and control of diesel fuel mixtures' supplementary fuel content, ensuring optimal combustion and exhaust treatment characteristics regardless of FAME content variations, thereby improving engine efficiency and emission reduction.

Implementation Method 1

the fuel mixture is pressurised by a high-pressure pump and is led to an accumulator tank before being injected into the engine. By means of a pressure sensor in the tank it is possible to estimate the increase in the pressure of the mixture therein when the high-pressure pump is running

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentEP2798179B1Arrangement and method for estimating a fuel mixture's content of a supplementary fuel
Publication Date: 2019.02.20 SCANIA CV AB
  • EP2798179B1 patent drawingFigure 1
  • EP2798179B1 patent drawingFigure 2
  • EP2798179B1 patent drawingFigure 3

AI summary

The present invention relates to an arrangement and a method for estimating a fuel mixture's content of a supplementary fuel. A combustion engine (1) is provided with a so-called common rail system with a high-pressure pump (6) and an accumulator tank (7) for storage of the fuel mixture before it is injected into the engine (1). The arrangement comprises a control unit (9) adapted to determining the pressure change (Deltarho) in an accumulator tank (7) within a period of time (Deltat) on the basis of pressure values from a pressure sensor (7a), to providing information about a corresponding pressure change (Deltarho0) on a reference mixture with a known content of the supplementary fuel within a corresponding period of time (Deltat) and to estimating the fuel mixture's content of the supplementary fuel by comparing the pressure change (Deltarho) on the fuel mixture with the pressure change (Deltarho0) on the reference mixture. Conducting said estimation in operating situations where the high-pressure pump (6) pressurises a maximum volume of the fuel mixture while at the same time no fuel is injected into the engine results in estimation with very good accuracy.