Functional Printed Substrates for Frequency and Data Interaction

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Solution Overview

Problem

Conventional printed electronic devices rely on passive substrates for mechanical support, lacking functional interaction that could enhance device performance beyond mechanical functions.

Innovation Solution

A circuit device formed from a functional substrate component that interacts with printed electronic elements to perform additional functions, such as frequency stabilization, data storage, and signal emission, using materials like glass, stainless steel, or magnetic materials, allowing for modified substrate properties and enhanced functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If passive substrates (glass, metals, plastics) are used for mechanical support, then structural stability is ensured, but functional interaction with electronic elements is lost

Engineering Contradiction:
Improvestructural stabilityVSAvoidfunctional interaction
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The substrate material parameters are changed from passive mechanical properties to active functional properties. The substrate is designed with specific magnetic permeability, piezoelectric coefficients, or other functional parameters that enable interaction with electronic elements, transforming it from a purely mechanical support to an active functional component

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The substrate is designed to perform multiple functions simultaneously: mechanical support, electromagnetic shielding, signal transmission, or sensing. This multi-functionality allows the same substrate structure to provide both structural stability and functional interaction, eliminating the need for separate functional layers

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If functional materials are integrated into the substrate, then device functionality is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvedevice functionalityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple functional layers or materials are merged into a single integrated substrate structure. Instead of assembling separate mechanical and functional components, the substrate is designed as a unified structure that inherently provides both mechanical support and functional interaction, simplifying the manufacturing process

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Composite substrate materials are used that combine multiple functional properties in a single material system. For example, a composite material may simultaneously provide mechanical strength, magnetic properties, and piezoelectric effects, reducing the need for multiple separate materials and layers

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of devices with advanced functionalities like frequency stabilization, bidirectional communication, and data storage, beyond traditional mechanical support, by integrating functional substrates with printed electronic elements.

Implementation Method 1

The circuit device comprises a surface acoustic wave (SAW) device which is designed to act as a frequency stabilizing element in an oscillator

Methodology Applied
Scientific EffectSurface acoustic wave: Surface Acoustic Wave

Implementation Method 2

The electronic components comprise coils that exhibit magneto resistance and that interact with magnetic areas in the substrate component

Methodology Applied
Scientific EffectMagneto resistance: Magnetoresistance

Implementation Method 3

The magnetic material of the substrate component can also function as a magnetic strip

Methodology Applied
Scientific EffectMagnetism: Magnetism

Data Source

PatentUS10660205B2Functional substrates for printed electronic devices
Publication Date: 2020.05.19 AVERY DENNISON RETAIL INFORMATION SERVICES LLC
  • US10660205B2 patent drawing
  • US10660205B2 patent drawing
  • US10660205B2 patent drawing

AI summary

A circuit device formed from a functional substrate. The circuit device comprises a functional substrate component and printed electronic elements formed on the functional substrate component. The printed electronic elements formed on the functional substrate component interact with the substrate component to perform a function and to modify the functional substrate component. The circuit device typically needs a passive base material that takes no functional part in the device operation except mechanical support.