Fuzzy Gain-Scheduling PI Controller for HEV Engine Overshoot

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Solution Overview

Problem

Conventional proportional integral (PI) controllers used in power-split hybrid electric vehicles (HEVs) often result in engine speed and power overshoots and degraded response due to nonlinear behavior and environmental factors, which cannot be accurately modeled, leading to unintuitive driver experiences.

Innovation Solution

A fuzzy gain-scheduling proportional integral (PI) controller is employed, incorporating fuzzy logic to dynamically adjust gains based on operating conditions, eliminating the need for detailed mathematical models and addressing nonlinearities, thereby improving engine power and speed control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a conventional proportional integral (PI) controller is used to control engine power and speed, then the control system is simple and easy to implement, but the engine speed and power exhibit overshoots and degraded response due to nonlinear behavior and environmental factors

Engineering Contradiction:
Improvecontroller structureVSAvoidengine speed control accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements gain scheduling by dynamically adjusting the PI controller gains (Kp and Ki) based on operating conditions such as engine speed and load. This transforms the static conventional PI controller into a dynamic adaptive controller that modifies its parameters in real-time to match varying operating conditions, thereby eliminating overshoots and improving response characteristics without requiring a completely complex alternative control structure

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameters (gains) of the existing PI controller based on operating conditions. By adjusting Kp and Ki as functions of engine speed and load, the controller adapts to nonlinear behavior and environmental factors, resolving the contradiction between maintaining simple controller structure and achieving reliable engine speed control

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a fuzzy gain-scheduling proportional integral (PI) controller is used to eliminate nonlinearities and improve response, then the engine speed control accuracy and response time are improved, but the device complexity increases due to the fuzzy logic component

Engineering Contradiction:
Improveengine speed control accuracyVSAvoidcontroller structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fuzzy gain-scheduling mechanism dynamically selects appropriate gain values based on the current operating point (engine speed and load). This dynamic adaptation allows the controller to maintain high accuracy across varying conditions while using a structured approach that builds upon the familiar PI controller framework, balancing improved reliability with manageable complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The fuzzy logic system acts as an intermediary layer between the operating conditions and the PI controller parameters. It processes the input variables (engine speed, load) and generates appropriate gain schedules, serving as a mediator that translates complex nonlinear requirements into adjusted controller parameters without requiring a complete redesign of the control architecture

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If detailed mathematical models of environmental factors are incorporated to accurately predict engine behavior, then the control accuracy is improved, but the device complexity and difficulty of modeling increase significantly

Engineering Contradiction:
Improveengine behavior prediction accuracyVSAvoidmodeling complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Instead of incorporating complex mathematical models of environmental factors, the patent changes the controller parameters (gains) based on measurable operating conditions like engine speed and load. This parameter adaptation approach achieves accurate engine behavior prediction and control without requiring detailed mathematical modeling of environmental factors, thereby maintaining control accuracy while avoiding excessive complexity

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS7832511B2Hybrid electric vehicle control system and method of use
Publication Date: 2010.11.16 FORD GLOBAL TECH LLC
  • US7832511B2 patent drawing
  • US7832511B2 patent drawing
  • US7832511B2 patent drawing

AI summary

A rule-based fuzzy gain-scheduling proportional integral (PI) controller is provided to control desired engine power and speed behavior in a power-split HEV. The controller includes a fuzzy logic gain-scheduler and a modified PI controller that operates to improve on the control of engine power and speed in a power-split HEV versus using conventional PI control methods. The controller improves the engine power and speed behavior of a power-split HEV by eliminating overshoots, and by providing enhanced and uncompromised rise-time and settling-time.