Ga2O3-Si Semiconductor Module Layout for Low-Parasitic Switching

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing power semiconductor modules suffer from increased electrical parasitic components due to longer wire and metal line connections, which deteriorate switching characteristics, leading to larger volumes and reduced reliability.

Innovation Solution

A semiconductor module design featuring a substrate with alternating gallium oxide (Ga2O3) and silicon (Si) semiconductor layers, separated by an insulator, minimizes wire and metal line length, reducing parasitic components and improving switching characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the gate driver is located outside the power module, then the control circuit can be designed with various functions (protection circuit, temperature sensor, current sensor), but the wire and metal line length increases, leading to increased electrical parasitic components and deteriorated switching characteristics

Engineering Contradiction:
Improvecontrol circuit functionsVSAvoidswitching characteristics
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent merges the gate driver control circuit with the power module by fabricating both on the same semiconductor substrate. The control circuit and power semiconductors are integrated in a planar structure, eliminating the need for external wire connections and significantly reducing parasitic inductance and capacitance while maintaining all required control functions

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If the wire and metal line length is increased to connect power semiconductors and gate driver, then the connection is more flexible, but electrical parasitic components (capacitance, inductance) are increased

Engineering Contradiction:
Improveconnection flexibilityVSAvoidelectrical parasitic components
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical wire connection system with an integrated semiconductor circuit structure. The control circuit and power devices are connected through short on-chip metal traces instead of external wires, eliminating the mechanical connection system and its associated parasitic elements

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If longer wire and metal line connections are used, then the system can accommodate different configurations, but the volume of passive devices inside and outside the system increases

Engineering Contradiction:
Improvesystem configurationVSAvoidpassive devices volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The patent combines the control circuit and power devices in a single integrated module, eliminating the need for separate passive components that would be required in distributed configurations. The integration reduces the overall system volume by consolidating functionality into a compact planar structure

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12027517B2Semiconductor module and method for manufacturing the same
Publication Date: 2024.07.02 HYUNDAI MOTOR CO LTD
  • US12027517B2 patent drawing
  • US12027517B2 patent drawing
  • US12027517B2 patent drawing

AI summary

Disclosed is a semiconductor module including a substrate, a first semiconductor layer positioned on the substrate, an insulator positioned in a partial region on the first semiconductor layer, a second semiconductor layer positioned on the insulator, a first semiconductor device formed on the first semiconductor layer, and a second semiconductor device formed on the second semiconductor layer, wherein one of the first semiconductor layer and the second semiconductor layer includes gallium oxide (Ga2O3) and the other includes silicon (Si).