Gate-All-Around Spacer Oxidation for Lower Parasitic Capacitance
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Solution Overview
Problem
The semiconductor integrated circuit (IC) industry faces challenges in processing and manufacturing complex circuits due to the scaling down process, which increases complexity and requires improved manufacturing techniques.
Innovation Solution
A method for manufacturing semiconductor devices involving the formation of nanostructure channels using alternating semiconductor layers with different etch selectivity and oxidation rates, followed by a series of etching, deposition, and oxidation processes to create a gate-all-around transistor structure, reducing parasitic capacitance and improving device performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If geometry size is decreased through scaling down, then functional density increases, but processing and manufacturing complexity increases
Solution Approach 1:
The patent segments the channel structure into alternating semiconductor layers (e.g., Si and SiGe) with different etch selectivity and oxidation rates. This segmentation enables selective removal and modification of specific layers, allowing complex 3D gate structures to be formed through controlled etching and oxidation processes rather than requiring entirely new fabrication approaches.
Solution Approach 2:
The patent applies local quality by creating regions with different material properties within the channel structure. The alternating layers have different etch selectivity and oxidation rates, enabling localized modification during processing. This allows the gate structure to wrap around the channel from all sides (gate-all-around) with precise control over which regions are etched or oxidized, facilitating complex 3D structures at scaled dimensions.
2Ease of manufacture
If conventional fabrication processes are used, then manufacturing is simpler, but parasitic capacitance increases and device performance deteriorates
Solution Approach 1:
The patent transitions from conventional planar gate structures to gate-all-around structures where the gate electrode wraps around the channel in three dimensions. This dimensional change reduces parasitic capacitance by minimizing the overlap area between the gate and source/drain regions while maintaining effective gate control. The alternating layer structure enables this 3D configuration through selective etching and oxidation processes.
Solution Approach 2:
The patent utilizes parameter changes in material properties, specifically the different oxidation rates of alternating semiconductor layers. By controlling oxidation conditions, the patent selectively oxidizes certain layers to form insulating regions that reduce parasitic capacitance while preserving conductive channel regions. This parameter-based differentiation enables performance improvement through standard fabrication processes.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method enhances device performance by reducing parasitic capacitance and improving overall device efficiency through the use of oxidized gate spacers and dielectric materials, facilitating better control over channel regions.
Implementation Method 1
subjecting the gate spacer structure and the dielectric spacers to an oxidation process to form an oxidized gate spacer structure and oxidized dielectric spacers
Data Source
AI summary
A semiconductor device structure is provided. The structure includes a gate dielectric layer disposed over a substrate, a gate electrode layer disposed over the gate dielectric layer, a plurality of semiconductor layers vertically stacked over the substrate, wherein the gate electrode layer surrounds a portion of each of the semiconductor layers, a first gate spacer disposed adjacent the gate dielectric layer, wherein the first gate spacer comprises an inner surface facing the gate dielectric layer and an outer surface opposite the inner surface, and the first gate spacer includes an oxygen concentration that decreases from the inner surface towards the outer surface, and a dielectric spacer disposed between two adjacent semiconductor layers of the plurality of semiconductor layers, wherein the dielectric spacer comprises an inner surface facing the gate dielectric layer and an outer surface opposite the inner surface, and the dielectric spacer includes an oxygen concentration that decreases from the inner surface towards the outer surface.


