GaN Heterojunction Bipolar Transistor Base Design

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Solution Overview

Problem

GaN-based hetero-junction bipolar transistors face difficulties in performing high frequency power amplification and power switching due to limitations in hole concentration and base resistance, leading to inefficient operation.

Innovation Solution

A hetero-junction bipolar transistor structure is developed with a specific layer configuration, including a first n-type GaN layer, an AlxGa1-xN layer, an undoped GaN layer, a Mg-doped p-type GaN layer, and a second n-type GaN layer, which forms a two-dimensional hole gas near the hetero interface, ensuring a hole concentration of at least 1×10^13 cm^-2 and a p-type GaN layer thickness of not less than 100 nm to prevent punch-through and improve current amplification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional GaN-based hetero-junction bipolar transistor is used, then the device can be manufactured with standard processes, but the hole concentration in the base is insufficient and base resistance is too high, preventing high frequency power amplification and switching

Engineering Contradiction:
Improvehigh frequency power amplification capabilityVSAvoidbase structure complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The base is divided into multiple functional layers: undoped GaN layer (provides high-quality interface and polarization effect), Mg-doped p-type GaN layer (provides hole concentration), and AlxGa1-xN layer (enhances polarization). This segmentation allows each layer to contribute specifically to achieving the required hole concentration of at least 1×10^13 cm^-2 while maintaining manufacturability through sequential growth processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the base structure have different doping concentrations and material compositions optimized for their specific functions. The undoped region near the emitter-base interface provides high polarization charge density, while the Mg-doped region provides bulk hole concentration. This local optimization enables high frequency operation without requiring uniform high doping throughout the entire base structure.

Inventive Principle:
Principle #3Local quality

2Strength

If the p-type GaN layer thickness is increased to prevent punch-through, then voltage resistance improves, but the base resistance increases and high frequency performance deteriorates

Engineering Contradiction:
Improvevoltage resistanceVSAvoidhigh frequency operation speed
Core Design Contradiction:
StrengthVSSpeed

Solution Approach 1:

The patent optimizes the thickness of the p-type GaN layer to be at least 100 nm to prevent punch-through while maintaining acceptable base resistance. Additionally, the hole concentration parameter is enhanced to at least 1×10^13 cm^-2 through the combined polarization and doping effects, allowing the base to simultaneously achieve both voltage resistance and high frequency performance by carefully balancing these parameters.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The base structure uses a composite of multiple GaN-based materials with different properties: undoped GaN (high mobility, polarization effect), Mg-doped p-type GaN (hole supply), and AlxGa1-xN (bandgap engineering, polarization enhancement). This composite structure allows simultaneous optimization of voltage resistance and high frequency characteristics that cannot be achieved with a single material system.

Inventive Principle:
Principle #40Composite materials

3Reliability

If Mg doping concentration is increased to improve hole concentration, then base conductivity improves, but Mg diffusion occurs and device reliability deteriorates

Engineering Contradiction:
Improvedevice operation reliabilityVSAvoidMg diffusion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The undoped GaN layer acts as an intermediary barrier between the emitter region and the Mg-doped p-type GaN layer. This undoped layer prevents Mg atoms from diffusing into the emitter region while still allowing the doped layer to provide sufficient hole concentration (at least 1×10^13 cm^-2) for base operation. The undoped layer thus mediates between the conflicting requirements of high hole concentration and prevention of harmful diffusion.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Speed

If the base hole concentration is increased to reduce base resistance, then high frequency performance improves, but the complexity of achieving and controlling the hole concentration increases

Engineering Contradiction:
Improvehigh frequency operationVSAvoidhole concentration control complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The undoped GaN layer and AlxGa1-xN layer automatically generate polarization charges at their interfaces, which inherently provide a high hole concentration (at least 1×10^13 cm^-2) in the base region without requiring complex external doping processes. This self-generating mechanism simplifies manufacturing while achieving the hole concentration needed for high frequency operation, as the polarization effect occurs naturally during the growth process.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure enables high frequency power amplification and power switching by maintaining high base resistance and preventing Mg diffusion, resulting in improved transistor performance and voltage resistance.

Implementation Method 1

two-dimensional hole gas being formed in a part of the undoped GaN layer near the hetero interface between the AlxGa1-xN layer and the undoped GaN layer during non-operation

Methodology Applied
Scientific EffectPiezopolarization: Piezoelectric Effect

Implementation Method 2

two-dimensional hole gas being formed in a part of the undoped GaN layer near the hetero interface between the AlxGa1-xN layer and the undoped GaN layer during non-operation

Methodology Applied
Scientific EffectSpontaneous polarization: Polarisation

Implementation Method 3

a Mg-doped p-type GaN layer having a thickness of not less than 100 nm on the undoped GaN layer

Methodology Applied
Scientific EffectDoping: Dopants

Data Source

PatentUS10014399B1Hetero-junction bipolar transistor and electric device
Publication Date: 2018.07.03 SANKEN ELECTRIC CO LTD
  • US10014399B1 patent drawing
  • US10014399B1 patent drawing
  • US10014399B1 patent drawing

AI summary

This hetero-junction bipolar transistor includes a first n-type GaN layer, an AlxGa1-xN layer (0.1≤x≤0.5), an undoped GaN layer having a thickness of not less than 20 nm, a Mg-doped p-type GaN layer having a thickness of not less than 100 nm, and a second n-type GaN layer which are sequentially stacked. The first n-type GaN layer and the AlxGa1-xN layer form an emitter, the undoped GaN layer and the p-type GaN layer form a base, and the second n-type GaN layer forms a collector. During non-operation, two-dimensional hole gas is formed in a part of the undoped GaN layer near the hetero interface between the AlxGa1-xN layer and the undoped GaN layer. When the thickness of the p-type GaN layer is b [nm], the hole concentration of the p-type GaN layer is p [cm−3], and the concentration of the two-dimensional hole gas is Ps [cm−2], p×b×10−7+Ps≥1×1013 [cm−2] is satisfied.