GaN LED Capping Layers Prevent Dopant Diffusion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The growth conditions for p-type semiconductor layers in gallium nitride (GaN)-based light emitting diodes (LEDs) can cause p-type dopants to spread into quantum well structures, negatively affecting material quality and luminous efficiency.

Innovation Solution

A semiconductor light emitting device structure comprising an n-type semiconductor layer, a multi-quantum-well structure, and carefully stacked capping layers with specific doping and growth temperature profiles to prevent dopant spreading and enhance hole injection, including a first undoped or p-doped capping layer and a p-doped second capping layer with controlled thickness and doping concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If p-type dopant is introduced during growth of p-type semiconductor layer, then hole injection is improved, but dopant spreads into quantum well structure degrading material quality

Engineering Contradiction:
Improvehole injectionVSAvoidmaterial quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

An undoped AlGaN layer is introduced as an intermediary barrier layer between the p-type doped region and the quantum well structure. This intermediate layer prevents direct diffusion of Mg dopants into the quantum well while still allowing the p-type layer to provide sufficient holes for injection. The barrier layer acts as a protective mediator that separates the doping function from the quantum well region.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The p-type semiconductor layer is segmented into multiple functional regions: a p-type doped region for hole injection, an undoped barrier region to prevent dopant diffusion, and a transition region. This segmentation allows each region to perform its specific function optimally - the doped region provides holes while the undoped region protects the quantum well from contamination.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If growth temperature is increased to improve crystal quality, then dopant spreading increases, but if growth temperature is decreased to prevent dopant spreading, then crystal quality deteriorates

Engineering Contradiction:
Improvecrystal qualityVSAvoiddopant spreading
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The undoped AlGaN barrier layer serves as a thermal and diffusion barrier that decouples the growth conditions of the p-type layer from the quantum well. This intermediary allows the p-type layer to be grown at higher temperatures for good crystal quality while the barrier layer prevents thermal diffusion of dopants to the quantum well during subsequent growth steps.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Different growth temperatures are applied to different layers: the p-type semiconductor layer is grown at a first growth temperature optimized for crystal quality, while the undoped barrier layer and quantum well are grown at a second, lower growth temperature that minimizes dopant diffusion. This parameter change strategy allows optimization of each layer independently.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces strain and improves luminous efficiency by controlling dopant distribution and electron overflow, enhancing the crystal quality and hole injection effect in the semiconductor light emitting device.

Implementation Method 1

Each of the first and second capping layers has a band gap larger than that of each of the second potential barrier layers, and the band gap of the first capping layer is larger than that of the electron barrier layer

Methodology Applied
Scientific EffectBand gap energy barrier:

Implementation Method 2

when epitaxially growing the p-type semiconductor layer, growth conditions such as the growth temperature may cause a p-type dopant (e.g. magnesium) to spread to a quantum well structure

Methodology Applied
Scientific EffectDopant diffusion: Diffusion

Implementation Method 3

the electrons provided by the n-type semiconductor layer recombines with the electron holes in the p-type semiconductor layer, releasing energy corresponding to the band gap between the conduction band and the valence band. The energy released may either be thermal energy or light and the light may be emitted outwards

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10978612B2Semiconductor light emitting device
Publication Date: 2021.04.13 XIAMEN SANAN OPTOELECTRONICS CO LTD
  • US10978612B2 patent drawing
  • US10978612B2 patent drawing

AI summary

A semiconductor light emitting device includes a multi-quantum-well structure, a first capping layer, a second capping layer, and an electron barrier layer stacked in order. The multi-quantum-well structure includes a plurality of alternately-stacked second potential barrier layers and potential well layers. The first capping layer is a semiconductor layer and the second capping layer is a p-doped semiconductor layer. Each of the first and second capping layers has a band gap larger than that of each of the second potential barrier layers and the band gap of the first capping layer is larger than that of the electron barrier layer. A method of preparing the semiconductor light emitting device is also provided.