GaN Nitride Semiconductor Leakage Current Reduction

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Solution Overview

Problem

Conventional silicon semiconductor power devices face limitations in high withstand voltage, low resistance, and high-speed switching, leading to increased surface leakage current due to nitrogen vacancies and interfacial charges in nitride semiconductor devices.

Innovation Solution

Placing the group III nitride semiconductor under a nitrogen atmosphere before forming an insulating film containing oxygen, which compensates for nitrogen vacancies and reduces surface charges, thereby reducing surface leakage current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If dry etching is performed to form mesa-like laminated portion, then device structure is defined, but nitrogen atoms are removed and nitrogen vacancies are formed

Engineering Contradiction:
Improvestructure definitionVSAvoidnitrogen vacancies
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by performing a nitrogen supply treatment (such as nitrogen plasma treatment or deposition of nitrogen-containing film) on the GaN surface before performing dry etching to form the mesa-like laminated portion. This preliminary nitrogen supply prevents nitrogen atoms from being removed during etching, thereby preventing formation of nitrogen vacancies while still allowing precise structural definition through etching.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses beforehand cushioning by introducing a nitrogen-containing protective layer or performing nitrogen plasma treatment prior to dry etching. This cushioning layer protects the GaN crystal lattice from nitrogen depletion during the etching process, preventing formation of nitrogen vacancies that would otherwise occur at the etched surfaces.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Measurement precision

If nitrogen vacancies are formed on GaN surface, then surface level density is increased, but surface leakage current is increased

Engineering Contradiction:
Improvesurface level densityVSAvoidsurface leakage current
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful effect of nitrogen vacancies into a beneficial outcome by using nitrogen-containing insulating materials (such as silicon nitride) that not only prevent nitrogen vacancy formation but also actively supply nitrogen to compensate for any vacancies. The nitrogen-containing film transforms the potential harm of nitrogen depletion into a benefit by creating a nitrogen-rich environment that eliminates nitrogen vacancies and reduces surface leakage current.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent applies parameter changes by modifying the chemical composition and nitrogen concentration at the GaN surface through deposition of nitrogen-containing insulating films or nitrogen plasma treatment. By changing the nitrogen concentration parameter from deficient (vacancy-prone) to excess (nitrogen-rich), the surface level density is controlled and surface leakage current is reduced.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces surface leakage current and enhances the nitride semiconductor device's performance by improving withstand voltage, high-temperature operation, current density, and switching speed, surpassing silicon semiconductor capabilities.

Implementation Method 1

placing the group III nitride semiconductor under a nitrogen atmosphere in advance of the step of forming the insulating film... nitrogen vacancies generated on the surface of the group III nitride semiconductor can be compensated by introducing nitrogen into the same

Methodology Applied
Scientific EffectNitrogen vacancy compensation: Absorption (physical)

Implementation Method 2

the gate insulating film 86 is formed by depositing SiO2 on the surface of the laminated structure 93 by a method utilizing plasma such as CVD (Chemical Vapor Deposition), PVD (Physical Vapor Deposition) or ECR (Electron Cyclotron Resonance) sputtering

Methodology Applied
Scientific EffectPlasma deposition: Plasma

Data Source

PatentUS8039872B2Nitride semiconductor device including a group III nitride semiconductor structure
Publication Date: 2011.10.18 ROHM CO LTD
  • US8039872B2 patent drawing
  • US8039872B2 patent drawing
  • US8039872B2 patent drawing

AI summary

A nitride semiconductor device according to the present invention includes a Group III nitride semiconductor; and an insulating film containing oxygen formed on the surface of the Group III nitride semiconductor, wherein the nitrogen concentration in a region provided with the insulating film is higher than the nitrogen concentration in a region not provided with the insulating film on the surface of the group III nitride semiconductor.