GaN Rectifying Device Low On-Resistance via Trap Density Control

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Solution Overview

Problem

Gallium nitride (GaN) rectifying devices face high on-resistance issues due to high carrier recombination rates, leading to increased heat generation and time degradation, despite their potential for high breakdown voltage, which limits their performance and efficiency.

Innovation Solution

Reducing carrier trap density in p-type and n-type gallium nitride semiconductor layers to prevent non-radiative recombination and promote radiative recombination, allowing energy to be released as light instead of heat, thereby reducing on-resistance and enhancing the Baliga's figure of merit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If GaN is used as semiconductor material for rectifying device, then breakdown voltage and heat resistance are improved, but on-resistance becomes excessively high

Engineering Contradiction:
Improvebreakdown voltageVSAvoidon-resistance
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by precisely controlling the acceptor impurity concentration to less than 1×10^19 cm^-3 and donor impurity concentration to less than 1×10^18 cm^-3. This parameter optimization resolves the contradiction by achieving both high breakdown voltage (exceeding 1 kV) and low on-resistance (not more than 6.3 mΩcm²), overcoming the conventional limitation where high breakdown voltage materials exhibited excessively high on-resistance.

Inventive Principle:
Principle #35Parameter changes

2Strength

If acceptor impurity concentration is increased to heighten breakdown voltage, then reverse voltage resistance is improved, but on-resistance increases significantly

Engineering Contradiction:
Improvebreakdown voltageVSAvoidon-resistance
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The patent resolves this contradiction through precise parameter control, setting acceptor impurity concentration to less than 1×10^19 cm^-3. This optimized parameter range enables the device to achieve breakdown voltage exceeding 1 kV while maintaining on-resistance at not more than 6.3 mΩcm², thereby simultaneously improving reverse voltage resistance without excessively increasing on-resistance.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If microfabrication such as trench structure is applied, then on-resistance is reduced, but device complexity increases

Engineering Contradiction:
Improveon-resistanceVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent resolves this contradiction by optimizing material parameters (impurity concentrations) rather than applying complex microfabrication structures. By controlling acceptor impurity to less than 1×10^19 cm^-3 and donor impurity to less than 1×10^18 cm^-3, the invention achieves low on-resistance (not more than 6.3 mΩcm²) through material composition optimization, thereby reducing device complexity compared to trench structure approaches.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively lowers on-resistance and improves the Baliga's figure of merit, enhancing the performance of GaN rectifying devices by reducing time degradation and heat generation, while maintaining high breakdown voltage.

Implementation Method 1

Reducing carrier trap density in p-type and n-type gallium nitride semiconductor layers to prevent non-radiative recombination and promote radiative recombination, allowing energy to be released as light instead of heat

Methodology Applied
Scientific EffectRadiative recombination: Electroluminescence

Data Source

PatentUS8835930B2Gallium nitride rectifying device
Publication Date: 2014.09.16 SUMITOMO CHEM CO LTD
  • US8835930B2 patent drawing
  • US8835930B2 patent drawing
  • US8835930B2 patent drawing

AI summary

A gallium nitride rectifying device includes a p-type gallium nitride based semiconductor layer and an n-type gallium nitride based semiconductor layer, the two layers forming a pn junction with each other. The p-type gallium nitride based semiconductor layer has a carrier trap (level) density of not more than 1×1018 cm−3, or the n-type gallium nitride based semiconductor layer has a carrier trap (level) density of not more than 1×1016 cm−3.