GaN-on-Si Nitride Structure With Iron Doping for Low Insertion Loss

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Solution Overview

Problem

The high resistivity of silicon substrates used in GaN on Si leads to insertion loss due to parasitic channels, and the use of silicon nitride layers or deep-level dopants results in poor epitaxial quality and rough GaN surfaces.

Innovation Solution

A semiconductor structure incorporating a substrate with a specific iron element distribution, including a first nitride layer, a polarity inversion layer, and a second nitride layer, which convert non-metallic to metallic polarity surfaces, suppressing parasitic channel generation through deep-level dopants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a silicon nitride layer is used to suppress parasitic channel, then insertion loss is reduced, but the GaN epitaxial layer cannot be flatly grown

Engineering Contradiction:
Improveinsertion loss suppressionVSAvoidepitaxial layer flatness
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent removes the silicon nitride layer from the structure and replaces it with an iron-doped aluminum nitride layer. This extraction of the problematic silicon nitride layer eliminates the flatness issue while maintaining the parasitic channel suppression function through the iron deep-level dopant mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the material composition by introducing iron as a deep-level dopant in the aluminum nitride layer. This parameter change (adding iron doping) provides an alternative mechanism for suppressing parasitic channels without requiring a silicon nitride layer, thereby resolving the flatness problem while maintaining electrical performance.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If excessive deep-level dopants are used to suppress parasitic channel, then insertion loss is reduced, but the GaN epitaxial surface becomes rough

Engineering Contradiction:
Improveinsertion loss suppressionVSAvoidepitaxial surface quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by concentrating the iron doping specifically in the aluminum nitride layer adjacent to the silicon substrate, rather than using excessive dopants throughout the entire GaN structure. This localized approach suppresses parasitic channels at the critical interface while maintaining good epitaxial surface quality in the GaN layer.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite structure by combining aluminum nitride with iron doping to form an iron-doped aluminum nitride layer. This composite material provides both the structural support of aluminum nitride and the parasitic channel suppression of iron deep-level dopants, achieving a balance between electrical performance and surface quality.

Inventive Principle:
Principle #40Composite materials

3Reliability

If iron element is introduced to suppress parasitic channel, then carrier concentration is reduced, but the complexity of element distribution control increases

Engineering Contradiction:
Improveparasitic channel suppressionVSAvoidelement distribution control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the iron element distribution into distinct regions: high iron concentration in the aluminum nitride layer for parasitic channel suppression, and low iron concentration in the GaN layers for maintaining epitaxial quality. This segmented approach provides controlled parasitic channel suppression without excessive complexity in element distribution management.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure effectively reduces parasitic channel formation, enhancing epitaxial quality and reducing carrier concentration, thereby improving high-frequency performance.

Implementation Method 1

The polarity inversion layer is located on a surface of the first nitride layer to convert a non-metallic polarity surface of the first nitride layer into a metallic polarity surface

Methodology Applied
Scientific EffectPolarity inversion:

Implementation Method 2

The substrate, the first nitride layer, the polarity inversion layer, and the second nitride layer include iron element... iron element can generate a deep-level dopant in the above structure to suppress the generation of a parasitic channel

Methodology Applied
Scientific EffectDeep-level doping: Dopants

Data Source

PatentUS12484269B2Semiconductor structure
Publication Date: 2025.11.25 GLOBALWAFERS CO LTD
  • US12484269B2 patent drawing
  • US12484269B2 patent drawing
  • US12484269B2 patent drawing

AI summary

A semiconductor structure, including a substrate, a first nitride layer, a polarity inversion layer, a second nitride layer, and a third nitride layer, is provided. The first nitride layer is located on the substrate. The polarity inversion layer is located on a surface of the first nitride layer to convert a non-metallic polarity surface of the first nitride layer into a metallic polarity surface. The second nitride layer is located on the polarity inversion layer. The third nitride layer is located on the second nitride layer. The substrate, the first nitride layer, the polarity inversion layer, and the second nitride layer include iron element.