Gas engine heat pump

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Solution Overview

Problem

Gas engine heat pumps face challenges in precisely adjusting and improving engine output to meet increasing load requirements, as existing technologies lack efficient mechanisms for optimizing exhaust gas energy utilization.

Innovation Solution

The implementation of a gas engine heat pump system with a turbocharger, supercharger, and valve control mechanism that manages exhaust gas flow paths and compression to adjust engine output based on load conditions, utilizing a controller to optimize the operation of valves and supercharger according to specific load conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single exhaust flow path is used without additional flow paths, then the device complexity is low, but the engine output cannot be precisely adjusted and improved

Engineering Contradiction:
Improveengine outputVSAvoidexhaust flow path structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The exhaust flow path is divided into multiple segments (first exhaust flow path, second exhaust flow path, third exhaust flow path) that can be independently controlled through valves. This segmentation allows selective routing of exhaust gas to different turbines based on load conditions, enabling precise engine output adjustment while maintaining manageable system complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between different exhaust flow paths using controllable valves (first valve in second exhaust flow path, second valve in third exhaust flow path). The controller activates specific flow paths based on real-time load conditions, allowing the engine output to be adaptively adjusted without requiring a completely complex fixed structure

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If exhaust gas energy is not fully utilized, then the device complexity is low, but energy loss increases

Engineering Contradiction:
Improveexhaust gas energy utilizationVSAvoidexhaust gas management system
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The system converts the potentially wasted exhaust gas energy into useful work by routing exhaust gas through multiple flow paths to drive turbines. The first turbine drives the first compressor for mixed air compression, while the second turbine drives the supercharger for additional compression, thereby converting exhaust energy that would otherwise be lost into beneficial compression work

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

Instead of directly discarding exhaust gas through a single path, the system recovers energy by routing exhaust gas through multiple turbines in sequence or in parallel depending on load conditions. The exhaust gas continues to be utilized after passing through the first turbine, with the ability to redirect it through the second turbine to extract additional energy before final discharge

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for more precise control and enhancement of engine output, improving efficiency by effectively utilizing exhaust gas energy and reducing noise and thermal energy conversion losses.

Implementation Method 1

a first turbine which is installed in the first exhaust flow path and receives the exhaust gas passing through the first exhaust flow path to drive the first compressor

Methodology Applied
Scientific EffectTurbine: Turbine

Implementation Method 2

a supercharger which is installed in the first exhaust flow path between the engine and the first turbine, and receives and compresses the exhaust gas passing through the first exhaust flow path to supply to the first turbine

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

an engine which burns a mixed air of air and fuel

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS11486331B2Gas engine heat pump
Publication Date: 2022.11.01 LG ELECTRONICS INC
  • US11486331B2 patent drawing
  • US11486331B2 patent drawing
  • US11486331B2 patent drawing

AI summary

The present disclosure relates to a gas engine heat pump including: an engine which burns a mixed air of air and fuel; a first exhaust flow path which is connected to the engine so that exhaust gas discharged from the engine passes through and is discharged to the outside; a turbo charger including: a first compressor which compresses the mixed air and supplies to the engine, and a first turbine which is installed in the first exhaust flow path and receives the exhaust gas passing through the first exhaust flow path to drive the first compressor; a supercharger which is installed in the first exhaust flow path between the engine and the first turbine, and receives and compresses the exhaust gas passing through the first exhaust flow path to supply to the first turbine; a second exhaust flow path which is branched from the first exhaust flow path between the engine and the supercharger, and converges to the first exhaust flow path between the supercharger and the first turbine; a first valve which is installed to be opened and closed in the second exhaust flow path; a third exhaust flow path which is branched from the first exhaust flow path between the supercharger and the first turbine, and converges to the first exhaust flow path in downstream of the first turbine; a second valve which is installed to be opened and closed in the third exhaust flow path; and a controller which controls operations of the first valve, the second valve, and the supercharger according to load of the engine.